Insuflect® (650) - Extreme Thermal Protection Jacket

Aluminized Fiberglass with Fiber Mat and Woven Silica Cloth Inner Jackets, Up to 1,202°F

Drawing Number(s): ZT07-08-009

Insuflect® (650) - Extreme Thermal Protection Jacket

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Selected Part Number:ZT07-08-009-1.5
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Insuflect (650 Infographic)
  • Originally engineered for diesel exhaust systems, trucks, buses, and military vehicles
  • Stainless-steel snap buttons allow for installation without disconnection
  • Protects from continuous extremely high temperatures

Insuflect® is a composite heat-shielding product developed to be installed directly onto Diesel exhaust systems as part of the new “Clean Diesel Technology.” Insuflect® holds the heat within the system while Urea is injected to an exhaust reaction chamber resulting in an environmentally clean-burning Diesel engine.

Insuflect® can also be used to protect sensitive components that may be located in close proximity to high-temperature exhaust systems. This product is specifically designed for operational continuous temperatures up to 1,202°F (650°C) temperature range.

The material layers of Insuflect® are joined using Kevlar/Stainless Steel thread. This product is to be wrapped around a heat source and closes using Stainless Steel snap buttons.

Zippertubing® is a leading manufacturer of thermal protection sleeves and jackets that provide a heat barrier designed to protect wiring, hoses, pipes or a variety of other components from radiant heat sources. We have the ability to produce custom shapes using a variety of heat-reflective materials.

  • Ideal for Commercial and Military Vehicles
  • Made in the USA
  • Custom Sizes and Shapes

Overall Performance

  • Diameter: Custom
  • Closure: Stainless Steel Snaps
  • Material: SAM-1000
  • Flame Retardant: Non-Flammable
  • Thickness: 0.625"
  • Maximum Operating Temperature: 1202°F
  • Minimum Operating Temperature: -40°F
  • Shelf-Life: 60 months

SAM-1000

  • REACH: Compliant
  • Chemical Resistance: Good
  • Flammability: Self-extinguishing
  • Thickness: 0.033"
  • Thickness Variance: -0.003" to +0.005"
  • Material: Aluminized Silicone-Coated Woven Fiberglass
  • Maximum Operating Temperature: 464°F
  • Minimum Operating Temperature: -58°F
  • RoHS: RoHS-10
  • Shelf Life: 60 Months
  • Tear Strength: >650/>600 N/cm (warp) | >550/>400 N/cm (fill)

Stainless Steel Snaps

    Stainless Steel Reinforced Kevlar Thread

      Temp-Mat

        E-Glass-650

          Specifications subject to change without notice. All statements and technical information contained herein are based on tests we believe to be reliable, but the accuracy or completeness is not guaranteed under all circumstances. Before using Zippertubing® products, the user shall determine suitability for the intended use, and user assumes all responsibility for improper selection. Published attenuation values of Zippertubing® shielding have been verified by laboratory testing of the respective shielding materials. Actual installed attenuation values may differ due to installation techniques and final assembly operation parameters which are beyond the control of Zippertubing®. Actual attenuation values can only be determined by the end user testing the completed assembly. U.S. and International Patents and patents pending. © The Zippertubing® Company, Chandler, Arizona.
          ZTT® (ALR-550) High Temp Pull-Through Cable Bundling  Zipper-Mesh (ALHTG-65) EMI & Heat Shielded Jacketing  Snap-Grip® (SAM-1000) Heat Shielded Cable Bundling
          NAME ZTT® (ALR-550) HIGH TEMP PULL-THROUGH CABLE BUNDLING  ZIPPER-MESH (ALHTG-65) EMI & HEAT SHIELDED JACKETING  SNAP-GRIP® (SAM-1000) HEAT SHIELDED CABLE BUNDLING
          DESCRIPTION A pull-through, flexible heat shielding sleeve that protects components from continuous temperatures as high as 1,022°F.  An all-in-one, wrap-around solution combining the heat shielding of the ALHTG-65 with the EMI shielding of the knitted SHX-4 mesh and a brass zipper.  A heat shielding solution featuring a silicone, polymer-coated fiberglass jacket with stainless-steel snaps that protects components from temperatures up to 464°F.
          Closure Stainless Steel Reinforced Kevlar Thread  Toothed Zipper (High-Temp Brass)  Stainless Steel Snaps
          RoHS    RoHS-10
          Abrasion Resistance Good  Good  
          Installation Type Pull-Through  Wrap-Around  
          Purpose Sleeve  EMI Shielding  
          Min Temperature Extreme  Moderate  Extreme
          Minimum Operating Temperature -58°F  -32°F  -58°F
          Max Temperature Extreme    Moderate
          Maximum Operating Temperature 1022°F  399°F  464°F
          Flexibility Better    
          View  View  View

          Insuflect® (650) - Extreme Thermal Protection Jacket

          Aluminized Fiberglass with Fiber Mat and Woven Silica Cloth Inner Jackets, Up to 1,202°F

          Drawing Number(s): ZT07-08-009

          Selected Part Number: ZT07-08-009-1.5

        • Originally engineered for diesel exhaust systems, trucks, buses, and military vehicles
        • Stainless-steel snap buttons allow for installation without disconnection
        • Protects from continuous extremely high temperatures
        • Features

        • Kevlar thread with stainless-steel core ensures no fraying and a strong bond of materials
        • SAM-1000 outer jacketing is abrasion resistant and can withstand rugged conditions
        • Operational temperature range of -40°F to 1,202°F (-40°C to 650°C)
        • Benefits

        • Wrap-around solution allows for installation without disassembly or re-wiring
        • Combination of fiberglass materials provides protection from temperatures up to 1,202°F
        • Ideal for components exposed to high heat or near extremely hot engine exhaust systems
        • Insuflect® (650) - Extreme Thermal Protection Jacket

          Specifications subject to change without notice. All statements and technical information contained herein are based on tests we believe to be reliable, but the accuracy or completeness is not guaranteed under all circumstances. Before using Zippertubing® products, the user shall determine suitability for the intended use, and user assumes all responsibility for improper selection. Published attenuation values of Zippertubing® shielding have been verified by laboratory testing of the respective shielding materials. Actual installed attenuation values may differ due to installation techniques and final assembly operation parameters which are beyond the control of Zippertubing®. Actual attenuation values can only be determined by the end user testing the completed assembly. U.S. and International Patents and patents pending. © The Zippertubing® Company, Chandler, Arizona.

          Insuflect® (650) - Extreme Thermal Protection Jacket

          MATERIAL SPECIFICATIONS

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