Zip-On® (63) Military-Grade Cable Bundling

A wrap-around cable bundling and protection solution that has a PVC, military-grade jacket that is abrasion and fluid resistant, with a pressure track.

Drawing Number(s): ZT99-16-052, ZT99-16-048

Zip-On® (63) Military-Grade Cable Bundling
UL Recognized RoHS Military Grade

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Selected Part Number:ZT99-16-052-0.375-B-B
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WARNING: Cancer and Reproductive Harm | www.P65Warnings.ca.gov
Zip-On (63) Infographic
  • This products materials offer the best in both flexibility and in abrasion resistance
  • Zip-On® (63) is available in many shapes of installation including round, flat or rectangular shaped
  • Perfect for all types of general purpose cable bundling applications

Zip-On® (63) is a wrap-around cable bundling and protection solution that is ideal for nearly any application. The 63 jacketing is military-grade and made of a polyvinylchloride (PVC) virgin, calendered film. This jacketing is best in flexibility, is abrasion resistant, corrosion resistant, fluid resistant, flame retardant and UV stabilized. Additionally, the PVC jacketing has a flap on the inside to secure the components and to allow for easier sealing. Zip-On® (63) can be easily cut to length with a pair of standard scissors.

The 63 jacketing is offered in two thicknesses: 10 mil (63-10) and 20 mil (63-20). Both options are UL-rated. 600 volts/mil for 63-10 and 700 volts/mil for 63-20 dielectric strength. If you require a lighter weight jacketing, 63-10 is the ideal choice, and if you require a heavier duty jacketing, 63-20 is the ideal choice.

Zip-On® (63) is typically equipped with our Z-Track or R-Track PVC pressure tracks.

The Z-Track is an arrowhead and channel closure that provides a secure seal and is the strongest pressure track closure Zippertubing® offers. The Z-Track pressure track can be installed with our plier tools. To see how easily you can install Z-Track, check out a live demo here.

The R-Track is similar to a zip-lock seal where you can easily press the track closed, and is ideal for lighter duty cable bundling. The R-Track can be closed manually with your thumb or with the SLR slider tool.

Zippertubing® can also manufacture Zip-On® (63) to any of our other PVC pressure tracks, such as EZ-Track™ or D-Track-LT.

Zip-On® (63) is offered in cable diameters ranging from 0.375” to 16.5” with custom diameters available upon request, and has an operational temperature range of -4°F to 221°F (-20°C to 105°C).

Q:  What is the difference between the track closure styles?

A:  Each interlocking track profile has unique benefits and trade-offs.  To learn about them you can review our Track Comparison.

Q:  How do I close the jacketing?

A:  Some tracks can be closed by hand, but we also offer closure tools to assist with installation.  For more information on closing the specific tracks you can view our helpful videos or installation guides:

Q:  Can I cut the tubing?

A:  Yes.  Standard scissors are suitable for cutting through most Zip-On jackets and tracks.

Q:  What lengths of material are available?

A:  Typical spool lengths for most sizes are 100 feet, but will depend on total order footage.  Custom lengths can be provided, just make sure to ask when ordering or include details on the PO for the lengths required.

Q:  Will the track keep out water and is it water-tight?

A:  Our different track closures are rated between IP54 and IP55. This means they are not water tight but will provide significant protection against moisture and fluid ingress. 
Some users will apply tape or a sealant to the track, after closing, to provide additional protection. 

Q:  What diameter of jacketing do I need?  Is it recommended to oversize?

A:  We will often suggest oversizing the sleeve diameter by 1/8” to allow for ease of install
when using a closure tool.  If the application requires significant bending or flexing we will suggest even more extra room.  For assistance with sizing you can also contact one of our design engineers.

Q:  What is the minimum bend radius of the tubing?

A:  There is no minimum bend radius for our Zip-On products. The flexible jacketing material allows for extreme amounts of bending and flexing.  The bend radius of the installed tubing is typically dictated by the harness it is covering.

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Overall Performance

  • Diameter: 0.375" (3/8)
  • Closure: Z-Track (PVC)
  • Material: 63-10
  • Flammability: UL224, VW-1, 600V
  • Maximum Operating Temperature: 221°F
  • Minimum Operating Temperature: -4°F
  • RoHS: RoHS-10
  • Shelf-Life: 36 Months

63-10

  • Mil-Spec: MIL-I-631D, Type F, Form S, Class I
  • REACH: Compliant
  • Copper Corrosion: Meets Mil-I-631D
  • Dielectric Volts/Mil: 600 volts/mil (0.010" thk.)
  • Dielectric Constant: 7.0 (1 kilocycle)
  • Elongation: 200% min., 450% max
  • Volume Resistivity: 1010 ohms/cm.
  • Flame Retardant: MIL-I-631
  • Fungicide: Does Not Support Growth
  • Color: Black
  • Thickness: 0.010"
  • Material: PVC Extruded Film
  • Maximum Operating Temperature: 221°F
  • Minimum Operating Temperature: -4°F
  • RoHS: RoHS-10
  • Shelf Life: 36 Months
  • Dissipation Factor: 0.14 min. (1 kilocycle)
  • Tensile Strength: 1,800 psi/min

63-20

  • Mil-Spec: MIL-I-631D, Type F, Form S, Class I
  • REACH: Compliant
  • Copper Corrosion: Meets Mil-I-631D
  • Dielectric Volts/Mil: 700 volt/mil (0.020" thk.)
  • Elongation: 200% min., 450% max
  • Volume Resistivity: 1010 ohms/cm.
  • Flame Retardant: MIL-I-631
  • Fungicide: Does Not Support Growth
  • Color: Black
  • Thickness: 0.020"
  • Material: PVC Extruded Film
  • Maximum Operating Temperature: 221°F
  • Minimum Operating Temperature: -4°F
  • RoHS: RoHS-10
  • Shelf Life: 36 Months
  • Tensile Strength: 1,800 psi/min

Z-Track (PVC)

    R-Track (PVC)

      D-Track (PVC)

        EZ-Track (PVC)

          Specifications subject to change without notice. All statements and technical information contained herein are based on tests we believe to be reliable, but the accuracy or completeness is not guaranteed under all circumstances. Before using Zippertubing® products, the user shall determine suitability for the intended use, and user assumes all responsibility for improper selection. Published attenuation values of Zippertubing® shielding have been verified by laboratory testing of the respective shielding materials. Actual installed attenuation values may differ due to installation techniques and final assembly operation parameters which are beyond the control of Zippertubing®. Actual attenuation values can only be determined by the end user testing the completed assembly. U.S. and International Patents and patents pending. © The Zippertubing® Company, Chandler, Arizona.
          Zip-On® (PFR) Polyurethane Cable Bundling  Z-Coil Self-Closing Cable Jacketing  Zip-On® (DVH) Cable Bundling
          NAME ZIP-ON® (PFR) POLYURETHANE CABLE BUNDLING  Z-COIL SELF-CLOSING CABLE JACKETING  ZIP-ON® (DVH) CABLE BUNDLING
          DESCRIPTION A wrap-around cable protection solution that is flexible, resistant to abrasion and fluids, and has a pressure track closure.  A self-closing wire bundling and protection sleeve made from self-extinguishing PET material—ideal for high-volume requirements.  Zip-On® (DVH) is a wrap-around cable management and protection solution featuring a heat-sealed, durable jacket and pressure track closure—available in a variety of colors.
          Closure Z-Track (PFR)  Self-Closing  D-Track (PVC), Z-Track (PVC)
          RoHS RoHS-10  RoHS-10  RoHS-10
          Abrasion Resistance Best  Better  Better
          Installation Type Wrap-Around  Wrap-Around  Wrap-Around
          Purpose Sleeve  Sleeve  Sleeve
          Min Temperature Moderate  Extreme  Low
          Minimum Operating Temperature -32.8°F  -58°F  -34°F
          Max Temperature Low  Moderate  Low
          Maximum Operating Temperature 194°F  302°F  185°F
          Flexibility Best  Best  Good
          View  View  View

          Zip-On® (63) Military-Grade Cable Bundling

          A wrap-around cable bundling and protection solution that has a PVC, military-grade jacket that is abrasion and fluid resistant, with a pressure track.

          Drawing Number(s): ZT99-16-052, ZT99-16-048

          Selected Part Number: ZT99-16-052-0.375-B-B

        • This products materials offer the best in both flexibility and in abrasion resistance
        • Zip-On® (63) is available in many shapes of installation including round, flat or rectangular shaped
        • Perfect for all types of general purpose cable bundling applications
        • Features

        • Can be cut to any length for varying requirements
        • UL-rated for 600 volts/mil dielectric strength (63-10) and 700 volts/mil dielectric strength (63-20)
        • Operational temperature range of -4°F to 221°F (-20°C to 105°C)
        • Benefits

        • Fungus-, fluid-, abrasion- and corrosion-resistant jacket
        • Can be utilized for round, flat or rectangular cables
        • Pressure track has a strong mechanical inter-locking system
        • Zip-On® (63) Military-Grade Cable Bundling

          Specifications subject to change without notice. All statements and technical information contained herein are based on tests we believe to be reliable, but the accuracy or completeness is not guaranteed under all circumstances. Before using Zippertubing® products, the user shall determine suitability for the intended use, and user assumes all responsibility for improper selection. Published attenuation values of Zippertubing® shielding have been verified by laboratory testing of the respective shielding materials. Actual installed attenuation values may differ due to installation techniques and final assembly operation parameters which are beyond the control of Zippertubing®. Actual attenuation values can only be determined by the end user testing the completed assembly. U.S. and International Patents and patents pending. © The Zippertubing® Company, Chandler, Arizona.

          Zip-On® (63) Military-Grade Cable Bundling

          MATERIAL SPECIFICATIONS

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