Zip-Shield® (63) Cable Bundling with EMI Shielding

Name: Zip-Shield® (63) Cable Bundling with EMI Shielding
Brand: Zippertubing
SKU: ZT97-17-137-0.375-B-B
Availability: InStock

A protective jacket made from a flexible, wrap-around PVC film with a sewn-in EMI-shielding cloth, mesh or foil—featuring a pressure track closure.

Drawing Number(s): ZT97-17-137, ZT97-17-140

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*Zippertubing recommends adding 0.125 inches (1/8 inch) to your bundle diameter for all track products.

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WARNING: Cancer and Reproductive Harm | www.P65Warnings.ca.gov

Overview

Lightweight or medium weight PVC-film jacketing options
Pressure track closure system for a secure seal
EMI-shielding cloth is lightweight and corrosion resistant

Zip-Shield® (63) is an EMI-shielding solution consisting of a PVC-extruded film jacket with a sewn-in shielding cloth, mesh or foil and a pressure track. Jacketing choices include either a lightweight (63-10) PVC film or medium-weight (63-20) PVC military-grade film. Both options offer best resistance to abrasion and are considered general purpose jacketing that can be heat sealed to most closure systems. The equipped 3250 EMI shielding cloth offers protection from EMI, RFI and EMF.

Zip-Shield® (63) typically pairs with the R-Track, Z-Track, or the EZ-Track. Either pressure track system will be easy to seal and offer a long-lasting closure, or if re-entry is required, you can easily break out components. The R-Track is a light-duty pressure track closure and is similar to a zip-lock closure. The R-Track can be sealed manually with a thumb or with an SLR slider tool. The Z-Track is a versatile, medium-duty pressure track closure with an arrowhead-and-channel interlock system. The Z-Track can be sealed with our ZTZ-SP plier tool. Zippertubing® can also manufacture Zip-Shield® (63) with our other pressure track closures upon request.

Jacketing options for Zip-Shield® (63) include:

63-10: Flexible and lightweight PVC film that is military grade, abrasion resistant, and fluid resistant.

63-20: Flexible and medium-weight PVC film that is military grade, abrasion resistant, and fluid resistant.

Features

Inner overlap of EMI-shielding cloth—provides 360-degree protection of components
For diameters ranging from 0.375” to 4”, with custom sizes available upon request
Heat-sealed pressure track closure for a strong bond

Benefits

Secure pressure track seal with ability to re-enter as needed
EMI shielding for protection against EMI, RFI, and EMF
Jacketing options to fit a wide range of applications or conditions

Case Studies

Installation Instructions

FREQUENTLY ASKED QUESTIONS

Q: What is the difference between the track closure styles?

A: Each interlocking track profile has unique benefits and trade-offs. To learn about them you can review our Track Comparison.

Q: How do I close the jacketing?

A: Some tracks can be closed by hand, but we also offer closure tools to assist with installation. For more information on closing the specific tracks you can view our helpful videos or installation guides:

How to install Z-Track
How to install R-Track
How to install D-Track (same instructions for EZ-Track)

Q: Can I cut the tubing?

A: Yes. Standard scissors are suitable for cutting through most Zip-On jackets and tracks.

Q: What lengths of material are available?

A: Typical spool lengths for most sizes are 100 feet, but will depend on total order footage. Custom lengths can be provided, just make sure to ask when ordering or include details on the PO for the lengths required.

Q: Will the track keep out water and is it water-tight?

A: Our different track closures are rated between IP54 and IP55. This means they are not water tight but will provide significant protection against moisture and fluid ingress.
Some users will apply tape or a sealant to the track, after closing, to provide additional protection.

Q: What diameter of jacketing do I need? Is it recommended to oversize?

A: We will often suggest oversizing the sleeve diameter by 1/8” to allow for ease of install
when using a closure tool. If the application requires significant bending or flexing we will suggest even more extra room. For assistance with sizing you can also contact one of our design engineers.

Q: What is the minimum bend radius of the tubing?

A: There is no minimum bend radius for our Zip-On products. The flexible jacketing material allows for extreme amounts of bending and flexing. The bend radius of the installed tubing is typically dictated by the harness it is covering.

Specifications

Overall Performance

Diameter: 0.375" (3/8)
Closure: R-Track (PVC)
Material: 63-10
Maximum Operating Temperature: 221°F
Minimum Operating Temperature: -4°F
RoHS: RoHS-10
Shelf-Life: 36 months
Shielding: Z-3250

63-10

Mil-Spec: MIL-I-631D, Type F, Form S, Class I
REACH: Compliant
Copper Corrosion: Meets Mil-I-631D
Dielectric Volts/Mil: 600 volts/mil (0.010" thk.)
Dielectric Constant: 7.0 (1 kilocycle)
Elongation: 200% min., 450% max
Volume Resistivity: 1010 ohms/cm.
Flame Retardant: MIL-I-631
Fungicide: Does Not Support Growth
Color: Black
Thickness: 0.010"
Material: PVC Extruded Film
Maximum Operating Temperature: 221°F
Minimum Operating Temperature: -4°F
RoHS: RoHS-10
Shelf Life: 36 Months
Dissipation Factor: 0.14 min. (1 kilocycle)
Tensile Strength: 1,800 psi/min

63-20

Mil-Spec: MIL-I-631D, Type F, Form S, Class I
REACH: Compliant
Copper Corrosion: Meets Mil-I-631D
Dielectric Volts/Mil: 700 volt/mil (0.020" thk.)
Elongation: 200% min., 450% max
Volume Resistivity: 1010 ohms/cm.
Flame Retardant: MIL-I-631
Fungicide: Does Not Support Growth
Color: Black
Thickness: 0.020"
Material: PVC Extruded Film
Maximum Operating Temperature: 221°F
Minimum Operating Temperature: -4°F
RoHS: RoHS-10
Shelf Life: 36 Months
Tensile Strength: 1,800 psi/min

R-Track (PVC)

Z-Track (PVC)

D-Track (PVC)

EZ-Track (PVC)

Z-3250

SHX-2 (SnCuFe)

SHX-2 (S/S)

SHX-4 (S/S)

SHX-4 (SnCuFe)

SH1 (Foil Shielding)

Nylon Thread

15 AWG Braided Ground Straps

Specifications subject to change without notice. All statements and technical information contained herein are based on tests we believe to be reliable, but the accuracy or completeness is not guaranteed under all circumstances. Before using Zippertubing® products, the user shall determine suitability for the intended use, and user assumes all responsibility for improper selection. Published attenuation values of Zippertubing® shielding have been verified by laboratory testing of the respective shielding materials. Actual installed attenuation values may differ due to installation techniques and final assembly operation parameters which are beyond the control of Zippertubing®. Actual attenuation values can only be determined by the end user testing the completed assembly. U.S. and International Patents and patents pending. © The Zippertubing® Company, Chandler, Arizona.

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