Flex-Shield (HP) Braided EMI Shielding Sleeve

A braided, expandable EMI, RFI and EMF shielding sleeve that is lightweight and flexible—an ideal solution for the aerospace industry.

Drawing Number(s): ZT01-19-001, ZT15-19-001

Flex-Shield (HP) Braided EMI Shielding Sleeve
UL Recognized RoHS Military Grade

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Selected Part Number:ZT01-19-001-0.125-X3936.0
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Flex-Shield (HP) Infographic
  • Offers good EMI shielding (30 MHz to 1 GHz)
  • Flexible and lightweight—ideal for the aerospace industry
  • Flame retardant and meets UL1441, VW-1

Flex-Shield™ (HP) is a high-flexing, EMI-shielding sleeve. It is made of two-ply twisted meta-aramid (Nomex) threads that have tin-plated copper foil strips helically wound around each thread, then braided together to create the expandable tubular sleeve. Flex-Shield™ (HP) is extremely flexible yet thin, with a material thickness of only 0.025”. Because it can expand or shrink considerably, Flex-Shield™ (HP) can work on applications that fluctuate in sizing. The expandable sleeve has a wide temperature range of -40°F to 302°F (-40°C to 150°C) and is RoHS compliant, fluid resistant and UL-rated for flammability,  meeting UL1441, VW-1 specifications. Flex-Shield™ (HP) can be equipped with a woven-in braided wire for grounding needs.

Flex-Shield™ (HP) is currently being utilized for a variety of aerospace applications. Due to its lightweight and non-metallic core material, Flex-Shield™ (HP) is the “Aerospace Ace,” providing EMI shielding and a durable barrier between components and environmental conditions. Flex-Shield™ (HP) is available in sizes ranging from 0.125” to 1.5” in diameter, with custom sizing available upon request.

Diameter Length W/OUT Ground Grams W/Ground Grams
0.125" (1/8) @12" 2.29 3.34
0.375" (3/8) @12" 5.22 6.27
0.5" (1/2) @12" 7.55 8.60
0.75" (3/4) @12" 10.58 11.63
1.0" @12" 13.36 14.41
1.25" (1 1/4) @12" 15.08 16.13
1.5" (1 1/2) @12" 20.29 21.34
Please Note: Flex-Shield® with ground adds an additional weight of 1.05g per 12". See "w/ground grams".

Overall Performance

  • Diameter: 1.5" (1 1/2)
  • Dielectric Volts/Mil: Conductive, .05 ohms/ft
  • Expandability: 2 to 3 Times Original Size
  • Flame Retardant: UL1441, VW-1
  • Thickness: 0.025"
  • Material Type: Tin/Copper Foil-Wrapped Aramid Fibers
  • Maximum Operating Temperature: 302°F
  • Minimum Operating Temperature: -40°F
  • RoHS: RoHS-10
  • Shelf-Life: 36 Months
  • Shielding: FSHP
  • Shielding Material: Tin-Plated Copper

FSHP

    None

      21 AWG Braided Ground Straps

        Specifications subject to change without notice. All statements and technical information contained herein are based on tests we believe to be reliable, but the accuracy or completeness is not guaranteed under all circumstances. Before using Zippertubing® products, the user shall determine suitability for the intended use, and user assumes all responsibility for improper selection. Published attenuation values of Zippertubing® shielding have been verified by laboratory testing of the respective shielding materials. Actual installed attenuation values may differ due to installation techniques and final assembly operation parameters which are beyond the control of Zippertubing®. Actual attenuation values can only be determined by the end user testing the completed assembly. U.S. and International Patents and patents pending. © The Zippertubing® Company, Chandler, Arizona.
        Shrink-N-Shield® (2:1) EMI Shielded Heat Shrink Tubing    Shrink-N-Shield® (3:1) EMI Shielded Heat Shrink Tubing
        NAME SHRINK-N-SHIELD® (2:1) EMI SHIELDED HEAT SHRINK TUBING    SHRINK-N-SHIELD® (3:1) EMI SHIELDED HEAT SHRINK TUBING
        DESCRIPTION Shrink-N-Shield® (2:1) is a MIL-SPEC, heat-shrink tubing with a 2:1 shrink ratio that provides exceptional shielding from EMI, RFI and EMF.    A heat-shrink tubing that provides exceptional shielding from EMI, RFI and EMF.
        Closure    
        RoHS RoHS-10    RoHS-10
        Abrasion Resistance Best    Best
        Installation Type Pull-Through    Pull-Through
        Purpose EMI Shielding    Small Diameters
        Min Temperature Extreme    Extreme
        Minimum Operating Temperature -40°F    -67°F
        Max Temperature Moderate    Moderate
        Maximum Operating Temperature 275°F    275°F
        Flexibility    
        View  View  View

        Flex-Shield (HP) Braided EMI Shielding Sleeve

        A braided, expandable EMI, RFI and EMF shielding sleeve that is lightweight and flexible—an ideal solution for the aerospace industry.

        Drawing Number(s): ZT01-19-001, ZT15-19-001

        Selected Part Number: ZT01-19-001-0.125-X3936.0

      • Offers good EMI shielding (30 MHz to 1 GHz)
      • Flexible and lightweight—ideal for the aerospace industry
      • Flame retardant and meets UL1441, VW-1
      • Features

      • Pull-through solution for complete coverage
      • Flame-retardant and fluid-resistant materials
      • High-temperature range of up to 302°F (150°C)
      • Benefits

      • Offers EMI, RFI and EMF shielding of components
      • No tools required for installation
      • RoHS compliant and UL-rated
      • Flex-Shield (HP) Braided EMI Shielding Sleeve

        Specifications subject to change without notice. All statements and technical information contained herein are based on tests we believe to be reliable, but the accuracy or completeness is not guaranteed under all circumstances. Before using Zippertubing® products, the user shall determine suitability for the intended use, and user assumes all responsibility for improper selection. Published attenuation values of Zippertubing® shielding have been verified by laboratory testing of the respective shielding materials. Actual installed attenuation values may differ due to installation techniques and final assembly operation parameters which are beyond the control of Zippertubing®. Actual attenuation values can only be determined by the end user testing the completed assembly. U.S. and International Patents and patents pending. © The Zippertubing® Company, Chandler, Arizona.

        SHIELDING EFFECTIVENESS - FSHP

        ATTENUATION DATA WAS OBTAINED USING MIL-DTL-83528H (MODIFIED). TESTING WAS PERFORMED BY ACCREDITED, THIRD-PARTY EMI LABORATORIES.

        PRODUCT DATA

        Diameter Length W/OUT Ground Grams W/Ground Grams
        0.125" (1/8) @12" 2.29 3.34
        0.375" (3/8) @12" 5.22 6.27
        0.5" (1/2) @12" 7.55 8.60
        0.75" (3/4) @12" 10.58 11.63
        1.0" @12" 13.36 14.41
        1.25" (1 1/4) @12" 15.08 16.13
        1.5" (1 1/2) @12" 20.29 21.34
        Please Note: Flex-Shield® with ground adds an additional weight of 1.05g per 12". See "w/ground grams".

        Flex-Shield (HP) Braided EMI Shielding Sleeve

        MATERIAL SPECIFICATIONS

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