Zip-On® (PFR) Polyurethane Cable Bundling

A wrap-around cable protection solution that is flexible, resistant to abrasion and fluids, and has a pressure track closure.

Drawing Number(s): ZT99-16-039, ZT99-16-078, ZT99-16-212

Zip-On® (PFR) Polyurethane Cable Bundling
RoHS Military Grade

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Selected Part Number:ZT99-16-039-0.375-B-B
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Zip-On (PFR) Infographic
  • This product is the choice for demanding environments
  • Perfect for applications where (PVC) materials are unacceptable
  • Can be configured for round, flat or rectangular shaped applications

Zip-On® (PFR) is a wrap-around cable management and protection solution that features a heat-sealed, flexible jacket and pressure track closure. The PFR-18 jacketing is made of polyurethane material that has a soft, rubber-like texture. The jacketing is 18 mil thick and offers exceptional ruggedness by being resistant to abrasion and fluids. Additionally, the PFR jacketing meets Mil-I-3930/21 specifications, making this material ideal for military and aerospace applications. For round applications, an optional overlap flap can provide complete protection of wires and cables inside.

The Z-Track (PFR) is a polyurethane arrowhead and channel interlocking closure that provides a secure seal and is the strongest pressure track closure Zippertubing® offers. The Z-Track pressure track can be installed with one of our pliers, which is convenient for long cable runs. 

If you require a pressure track that is lighter-duty, EZ-Track™ (TPU) can be heat-sealed to the PFR-18 jacketing. The EZ-Track™ is made of a thermoplastic polyurethane and is halogen-free for applications that may have such requirements.

Zip-On® (PFR) is offered for diameters ranging from 0.375” to 4”—with custom sizes available—and has an operational temperature range of -32.8°F to 194°F (-36°C to 90°C).

Q:  What is the difference between the track closure styles?

A:  Each interlocking track profile has unique benefits and trade-offs.  To learn about them you can review our Track Comparison.

Q:  How do I close the jacketing?

A:  Some tracks can be closed by hand, but we also offer closure tools to assist with installation.  For more information on closing the specific tracks you can view our helpful videos or installation guides:

Q:  Can I cut the tubing?

A:  Yes.  Standard scissors are suitable for cutting through most Zip-On jackets and tracks.

Q:  What lengths of material are available?

A:  Typical spool lengths for most sizes are 100 feet, but will depend on total order footage.  Custom lengths can be provided, just make sure to ask when ordering or include details on the PO for the lengths required.

Q:  Will the track keep out water and is it water-tight?

A:  Our different track closures are rated between IP54 and IP55. This means they are not water tight but will provide significant protection against moisture and fluid ingress. 
Some users will apply tape or a sealant to the track, after closing, to provide additional protection. 

Q:  What diameter of jacketing do I need?  Is it recommended to oversize?

A:  We will often suggest oversizing the sleeve diameter by 1/8” to allow for ease of install
when using a closure tool.  If the application requires significant bending or flexing we will suggest even more extra room.  For assistance with sizing you can also contact one of our design engineers.

Q:  What is the minimum bend radius of the tubing?

A:  There is no minimum bend radius for our Zip-On products. The flexible jacketing material allows for extreme amounts of bending and flexing.  The bend radius of the installed tubing is typically dictated by the harness it is covering.

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Overall Performance

  • Closure: Z-Track (PFR)
  • Material: PFR-18
  • Flammability: UL224, VW-1
  • Diameter: 1.25" (1 1/4)
  • Maximum Operating Temperature: 194°F
  • Minimum Operating Temperature: -32.8°F
  • RoHS: RoHS-10
  • Shelf-Life: 60 months

PFR-18

  • Mil-Spec: Mil-C-27072; Mil-C-13777; Mil-I-3930/21
  • Copper Corrosion: Mil-C-27072 & 13777
  • Dielectric Constant: 5.0 - 6.0
  • Dielectric Strength: 900 volts/mil
  • Elongation: 650%
  • Flame Retardant: UL 94 V-0
  • Fungus Resistance: Mil-Std-810, Method 508.3
  • Color: Black
  • Thickness: 0.018"
  • Material: Polyurethane Film
  • Maximum Operating Temperature: 225°F
  • Minimum Operating Temperature: -67°F
  • RoHS: RoHS-10
  • Shelf Life: 60 Months
  • Tensile Strength: 4,000 psi.
  • Ozone Resistance: No Cracks

Z-Track (PFR)

    Specifications subject to change without notice. All statements and technical information contained herein are based on tests we believe to be reliable, but the accuracy or completeness is not guaranteed under all circumstances. Before using Zippertubing® products, the user shall determine suitability for the intended use, and user assumes all responsibility for improper selection. Published attenuation values of Zippertubing® shielding have been verified by laboratory testing of the respective shielding materials. Actual installed attenuation values may differ due to installation techniques and final assembly operation parameters which are beyond the control of Zippertubing®. Actual attenuation values can only be determined by the end user testing the completed assembly. U.S. and International Patents and patents pending. © The Zippertubing® Company, Chandler, Arizona.
    Zip-On® (63) Military-Grade Cable Bundling  Z-Coil Self-Closing Cable Jacketing  Zip-On® (DVH) Cable Bundling
    NAME ZIP-ON® (63) MILITARY-GRADE CABLE BUNDLING  Z-COIL SELF-CLOSING CABLE JACKETING  ZIP-ON® (DVH) CABLE BUNDLING
    DESCRIPTION A wrap-around cable bundling and protection solution that has a PVC, military-grade jacket that is abrasion and fluid resistant, with a pressure track.  A self-closing wire bundling and protection sleeve made from self-extinguishing PET material—ideal for high-volume requirements.  Zip-On® (DVH) is a wrap-around cable management and protection solution featuring a heat-sealed, durable jacket and pressure track closure—available in a variety of colors.
    Closure Z-Track (PVC), R-Track (PVC), D-Track (PVC), EZ-Track (PVC)  Self-Closing  D-Track (PVC), Z-Track (PVC)
    RoHS RoHS-10  RoHS-10  RoHS-10
    Abrasion Resistance Best  Better  Better
    Installation Type Wrap-Around  Wrap-Around  Wrap-Around
    Purpose Sleeve  Sleeve  Sleeve
    Min Temperature Low  Extreme  Low
    Minimum Operating Temperature -4°F  -58°F  -34°F
    Max Temperature Moderate  Moderate  Low
    Maximum Operating Temperature 221°F  302°F  185°F
    Flexibility Better  Best  Good
    View  View  View

    Zip-On® (PFR) Polyurethane Cable Bundling

    A wrap-around cable protection solution that is flexible, resistant to abrasion and fluids, and has a pressure track closure.

    Drawing Number(s): ZT99-16-039, ZT99-16-078, ZT99-16-212

    Selected Part Number: ZT99-16-039-0.375-B-B

  • This product is the choice for demanding environments
  • Perfect for applications where (PVC) materials are unacceptable
  • Can be configured for round, flat or rectangular shaped applications
  • Features

  • Z-Track closure securely seals without bursts or budging; other pressure tracks are also available
  • Offered in diameters from 0.375” to 4”; custom sizes are available
  • Operational temperature range is -32.8°F to 194°F (-36°C to 90°C)
  • Benefits

  • PFR jacketing offers durability for rugged environments and conditions
  • Can be cut to any length required
  • Can be manufactured with or without an inside overlap flap
  • Zip-On® (PFR) Polyurethane Cable Bundling

    Specifications subject to change without notice. All statements and technical information contained herein are based on tests we believe to be reliable, but the accuracy or completeness is not guaranteed under all circumstances. Before using Zippertubing® products, the user shall determine suitability for the intended use, and user assumes all responsibility for improper selection. Published attenuation values of Zippertubing® shielding have been verified by laboratory testing of the respective shielding materials. Actual installed attenuation values may differ due to installation techniques and final assembly operation parameters which are beyond the control of Zippertubing®. Actual attenuation values can only be determined by the end user testing the completed assembly. U.S. and International Patents and patents pending. © The Zippertubing® Company, Chandler, Arizona.

    Zip-On® (PFR) Polyurethane Cable Bundling

    MATERIAL SPECIFICATIONS

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