Zipper-Mesh (PVL) Cable Bundling with EMI Shielding

A wrap-around EMI shielding solution that combines the lightweight PVL-10 jacketing with the durable SHX-4 shielding mesh and zipper closure.

Drawing Number(s): ZT02-07-001

Zipper-Mesh (PVL) Cable Bundling with EMI Shielding
RoHS Military Grade

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Selected Part Number:ZT02-07-001-0.5-B
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Zipper-Mesh (PVL) Infographic
  • PVL-10 jacketing meets MIL-C-43006G, Type II, Class 1 requirements
  • SHX-4 (SnCuFe) shielding mesh provides good EMI shielding
  • Zipper closure system requires no additional tools for installation

Zipper-Mesh™ (PVL) cable shielding is a convenient and efficient method of providing EMI/EMP protection to harnesses and wire bundles. It is a highly-flexible shield constructed of 4-ply knitted wire mesh utilizing an internal shield overlap, an integral grounding strap, and a heavy duty zipper closure. The zipper closure mechanism allows installation to be "tool-free", and re-entry to be very simple for cable repair or modification. The Mesh jacket is protected with an outer jacket of flame retardant PVL-10, providing a lightweight, abrasion resistant surface with six color options.

Overall Performance

  • Diameter: 0.5" (1/2)
  • Closure: Zipper (Nylon)
  • Material: PVL-10
  • Maximum Operating Temperature: 180°F
  • Minimum Operating Temperature: -40°F
  • RoHS: RoHS-6
  • Shelf-Life: 36 Months
  • Shielding: SHX-4 (SnCuFe)
  • Shielding Material: Tin-Plated Copper

PVL-10

  • Mil-Spec: MIL-C-43006G, Type II, Class 1
  • REACH: Compliant
  • Chemical Resistance: Good
  • Flame Retardant: FED-STD-191 Method 5903
  • Thickness: 0.010"
  • Material: PVC-Coated Polyester
  • Maximum Operating Temperature: 180°F
  • Minimum Operating Temperature: -40°F
  • RoHS: RoHS-10
  • Shelf Life: 36 Months
  • Tensile Strength: 120 lbs/min (warp); 100 lbs/min (fill)

Zipper (Nylon)

    SHX-4 (SnCuFe)

      Nylon Thread

        15 AWG Braided Ground Straps

          Specifications subject to change without notice. All statements and technical information contained herein are based on tests we believe to be reliable, but the accuracy or completeness is not guaranteed under all circumstances. Before using Zippertubing® products, the user shall determine suitability for the intended use, and user assumes all responsibility for improper selection. Published attenuation values of Zippertubing® shielding have been verified by laboratory testing of the respective shielding materials. Actual installed attenuation values may differ due to installation techniques and final assembly operation parameters which are beyond the control of Zippertubing®. Actual attenuation values can only be determined by the end user testing the completed assembly. U.S. and International Patents and patents pending. © The Zippertubing® Company, Chandler, Arizona.
          Shrink-N-Shield® (2:1) EMI Shielded Heat Shrink Tubing  Flex-Shield (HP) Braided EMI Shielding Sleeve  Zip-Shield® (63) Cable Bundling with EMI Shielding
          NAME SHRINK-N-SHIELD® (2:1) EMI SHIELDED HEAT SHRINK TUBING  FLEX-SHIELD (HP) BRAIDED EMI SHIELDING SLEEVE  ZIP-SHIELD® (63) CABLE BUNDLING WITH EMI SHIELDING
          DESCRIPTION Shrink-N-Shield® (2:1) is a MIL-SPEC, heat-shrink tubing with a 2:1 shrink ratio that provides exceptional shielding from EMI, RFI and EMF.  A braided, expandable EMI, RFI and EMF shielding sleeve that is lightweight and flexible—an ideal solution for the aerospace industry.  A protective jacket made from a flexible, wrap-around PVC film with a sewn-in EMI-shielding cloth, mesh or foil—featuring a pressure track closure.
          Closure    R-Track (PVC), Z-Track (PVC), D-Track (PVC), EZ-Track (PVC)
          RoHS RoHS-10  RoHS-10  RoHS-10
          Abrasion Resistance Best    
          Installation Type Pull-Through  Pull-Through  Wrap-Around
          Purpose EMI Shielding  Sleeve  Sleeve
          Min Temperature Extreme  Moderate  Low
          Minimum Operating Temperature -40°F  -40°F  -4°F
          Max Temperature Moderate  Moderate  Moderate
          Maximum Operating Temperature 275°F  302°F  221°F
          Flexibility    
          View  View  View

          Zipper-Mesh (PVL) Cable Bundling with EMI Shielding

          A wrap-around EMI shielding solution that combines the lightweight PVL-10 jacketing with the durable SHX-4 shielding mesh and zipper closure.

          Drawing Number(s): ZT02-07-001

          Selected Part Number: ZT02-07-001-0.5-B

        • PVL-10 jacketing meets MIL-C-43006G, Type II, Class 1 requirements
        • SHX-4 (SnCuFe) shielding mesh provides good EMI shielding
        • Zipper closure system requires no additional tools for installation
        • Features

        • Zipper closure allows for quick and easy access to components as needed
        • Optional braided copper wire for grounding capabilities
        • Operational temperature range of -40°F to 180°F (-40°C to 82°C)
        • Benefits

        • Jacketing is abrasion resistant and flame retardant
        • Shielding mesh is durable for rugged conditions
        • PVL-10 is available in six different colors for color-coding
        • Zipper-Mesh (PVL) Cable Bundling with EMI Shielding

          Specifications subject to change without notice. All statements and technical information contained herein are based on tests we believe to be reliable, but the accuracy or completeness is not guaranteed under all circumstances. Before using Zippertubing® products, the user shall determine suitability for the intended use, and user assumes all responsibility for improper selection. Published attenuation values of Zippertubing® shielding have been verified by laboratory testing of the respective shielding materials. Actual installed attenuation values may differ due to installation techniques and final assembly operation parameters which are beyond the control of Zippertubing®. Actual attenuation values can only be determined by the end user testing the completed assembly. U.S. and International Patents and patents pending. © The Zippertubing® Company, Chandler, Arizona.

          SHIELDING EFFECTIVENESS - SHX-4 (SnCuFe)

          ATTENUATION DATA WAS OBTAINED USING MIL-DTL-83528H (MODIFIED). TESTING WAS PERFORMED BY ACCREDITED, THIRD-PARTY EMI LABORATORIES.

          Zipper-Mesh (PVL) Cable Bundling with EMI Shielding

          MATERIAL SPECIFICATIONS

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