Zip-Wrap® (ALP-500) Cable Bundling with Heat Shielding

A lightweight, aluminized-fiberglass heat-barrier with a brass zipper and an optional Velcro-style hook-and-loop overlap flap.

Drawing Number(s): ZT16-07-005

Zip-Wrap® (ALP-500)  Cable Bundling with Heat Shielding
RoHS

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Selected Part Number:ZT16-07-005-0.5-BR-W
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Zip-Wrap (ALP-500) Infographic
  • For continous high-temperature applications up to 350°F
  • Provides outstanding abrasion protection
  • Requires no disconnection of your wires and cables

Zip-Wrap™ (ALP-500) is a complete 360° wire, cable, hose or pipe management system. This product not only provides excellent heat-reflective protection, but also outstanding abrasion protection. The ALP-500 jacketing material is a medium-weight, polyurethane-coated fiberglass fabric with a heat-reflective aluminum foil surface on the outer side.

Zip-Wrap™ (ALP-500) has a brass zipper closure and an optional overlap Velcro-style hook-and-loop flap for a secure, no-tools-required installation. Zip-Wrap™ (ALP-500) is intended for continuous high-temperature applications up to 350°F (176°C) and below freezing temperatures down to -58°F (-50°C).

The product is self-extinguishing and available in many different diameters and lengths. Custom sizes are available upon request. 

 

Q:  What lengths of zippered jacketing are available?

A:  Our zipper closed sleeves can be ordered in lengths as short as a few inches to lengths of 100 feet or more.  When quoting or ordering, make sure to clearly state the length of each sleeve in inches, which is typically referenced at the end of the part number (-X120.0 for example).

Q:  What diameter of jacketing do I need?  Is it recommended to oversize?

A:  We will often suggest oversizing the sleeve diameter by 1/8” to allow for ease of installation.  If the application requires significant bending or flexing we will suggest even more extra room.  For assistance with sizing you can also contact one of our design engineers.

Q:  Can I cut the Jacketing?

A:  Yes*.  *Although you can cut the jacketing, we recommend ordering zipper-closed jackets to the exact length required.  If you need to trim down your jacketing, make sure you do it from the end opposite the zipper pin/box end and reinstall top zipper stops at the point where you trimmed the jacketing.  For more details on cutting or size recommendations please contact one of our design engineers.  

Q:  Will the zipper keep out water and is it water-tight?

A:  No.  Our standard zippers do a great job at keeping big debris and dirt out of the jacketing but are not water tight.  Our tooth and coil zippers are rated at IP4X, which means they will keep out most dirt and dust but water splashing can enter the jacket.  If you need more protection, you may consider a track closure or adhesive closure option. 

Q:  What is the minimum bend radius of the tubing?

A:  There is no minimum bend radius for our Zip-Wrap products.  The flexible jacketing material allows for extreme amounts of bending and flexing.  The bend radius of the installed tubing is typically dictated by the harness it is covering.

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Overall Performance

  • Diameter: 0.5" (1/2)
  • Closure: Toothed Zipper (High-Temp Brass)
  • Material: ALP-500
  • Hook and Loop: Hook-and-Loop (Aramid)
  • Maximum Operating Temperature: 350°F
  • Minimum Operating Temperature: -58°F
  • RoHS: RoHS-10

ALP-500

  • REACH: Compliant
  • Flammability: Self-extinguishing
  • Thickness: 0.017"
  • Thickness Variance: +/- 15%
  • Maximum Operating Temperature: 350°F
  • Minimum Operating Temperature: -58°F
  • RoHS: RoHS-11
  • Shelf Life: 60 Months
  • Tear Strength: >350 daN/50 mm (warp) | >250 daN/50 mm (fill)
  • Emissivity: 0.062 (Foil Side) | 0.9 (Cloth Side)

Toothed Zipper (High-Temp Brass)

    Kevlar Thread

      Specifications subject to change without notice. All statements and technical information contained herein are based on tests we believe to be reliable, but the accuracy or completeness is not guaranteed under all circumstances. Before using Zippertubing® products, the user shall determine suitability for the intended use, and user assumes all responsibility for improper selection. Published attenuation values of Zippertubing® shielding have been verified by laboratory testing of the respective shielding materials. Actual installed attenuation values may differ due to installation techniques and final assembly operation parameters which are beyond the control of Zippertubing®. Actual attenuation values can only be determined by the end user testing the completed assembly. U.S. and International Patents and patents pending. © The Zippertubing® Company, Chandler, Arizona.
      ZTT® (ALR-550) High Temp Pull-Through Cable Bundling  Zipper-Mesh (ALHTG-65) EMI & Heat Shielded Jacketing  Snap-Grip® (SAM-1000) Heat Shielded Cable Bundling
      NAME ZTT® (ALR-550) HIGH TEMP PULL-THROUGH CABLE BUNDLING  ZIPPER-MESH (ALHTG-65) EMI & HEAT SHIELDED JACKETING  SNAP-GRIP® (SAM-1000) HEAT SHIELDED CABLE BUNDLING
      DESCRIPTION A pull-through, flexible heat shielding sleeve that protects components from continuous temperatures as high as 1,022°F.  An all-in-one, wrap-around solution combining the heat shielding of the ALHTG-65 with the EMI shielding of the knitted SHX-4 mesh and a brass zipper.  A heat shielding solution featuring a silicone, polymer-coated fiberglass jacket with stainless-steel snaps that protects components from temperatures up to 464°F.
      Closure Stainless Steel Reinforced Kevlar Thread  Toothed Zipper (High-Temp Brass)  Stainless Steel Snaps
      RoHS    RoHS-10
      Abrasion Resistance Good  Good  
      Installation Type Pull-Through  Wrap-Around  
      Purpose Sleeve  EMI Shielding  
      Min Temperature Extreme  Moderate  Extreme
      Minimum Operating Temperature -58°F  -32°F  -58°F
      Max Temperature Extreme    Moderate
      Maximum Operating Temperature 1022°F  399°F  464°F
      Flexibility Better    
      View  View  View

      Zip-Wrap® (ALP-500) Cable Bundling with Heat Shielding

      A lightweight, aluminized-fiberglass heat-barrier with a brass zipper and an optional Velcro-style hook-and-loop overlap flap.

      Drawing Number(s): ZT16-07-005

      Selected Part Number: ZT16-07-005-0.5-BR-W

    • For continous high-temperature applications up to 350°F
    • Provides outstanding abrasion protection
    • Requires no disconnection of your wires and cables
    • Features

    • Thermal, abrasion-resistant protective jacket
    • Zipper closure for easy installation and re-entry
    • Operational temperature range of -58°F to 350°F
    • Benefits

    • Provides a complete 360° heat-reflective barrier
    • Many different diameters and lengths available
    • Zip-Wrap® (ALP-500) Cable Bundling with Heat Shielding

      Specifications subject to change without notice. All statements and technical information contained herein are based on tests we believe to be reliable, but the accuracy or completeness is not guaranteed under all circumstances. Before using Zippertubing® products, the user shall determine suitability for the intended use, and user assumes all responsibility for improper selection. Published attenuation values of Zippertubing® shielding have been verified by laboratory testing of the respective shielding materials. Actual installed attenuation values may differ due to installation techniques and final assembly operation parameters which are beyond the control of Zippertubing®. Actual attenuation values can only be determined by the end user testing the completed assembly. U.S. and International Patents and patents pending. © The Zippertubing® Company, Chandler, Arizona.

      Zip-Wrap® (ALP-500) Cable Bundling with Heat Shielding

      MATERIAL SPECIFICATIONS

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