Zip-On® (TPU) Polyurethane Cable Bundling

A wrap-around, fire-retardant, thermoplastic polyurethane cable management solution, utilizing a pressure track closure.

Drawing Number(s): ZT17-16-002, ZT16-11-002

Zip-On® (TPU) Polyurethane Cable Bundling
RoHS

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Selected Part Number:ZT17-16-002-0.5-W-W
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Zip-On (TPU) infographic
  • All-white cable bundling solution ideal for medical or clean room applications
  • Best in abrasion resistance, and is also resistant to microorganisms and ozone damage
  • Pressure track is RF welded to jacketing for a clean, strong bonding

Zip-On® (TPU) pairs the durable TPU jacketing with the secure, easy to close EZ-Track® (TPU) pressure track. The TPU jacketing is an extruded thermoplastic polyurethane material. This jacketing offers the best protection from abrasion, is highly resistant to microorganisms, as well as being ozone resistant (Stage 0, “Crack Free”). The TPU is also UL-rated for flammability with meeting UL 94 V-0.

The TPU jacketing is RF welded to the pressure track EZ-Track® (TPU). This closure system is also made of a thermoplastic polyurethane material, which makes a completely halogen-free and flame-retardant solution. The EZ-Track® (TPU) can be closed using either the EZ-Slider for shorter runs or the ZTEZ-SP Plier for longer runs, making installation quick and easy.

Zip-On® (TPU) can be cut to any desired length, and is offered for diameters ranging from 0.4375” to 6”, with custom sizes available upon request. The operational temperature range is -40°F to 257°F (-40°C to 125°C).

*Zip-On® (TPU) is not specifically manufactured using a clean room in sterile conditions, but with the right procedures, it could be used in the medical field, including in hospitals, operating rooms, trauma centers, and emergency rooms.

Q:  What is the difference between the track closure styles?

A:  Each interlocking track profile has unique benefits and trade-offs.  To learn about them you can review our Track Comparison.

Q:  How do I close the jacketing?

A:  Some tracks can be closed by hand, but we also offer closure tools to assist with installation.  For more information on closing the specific tracks you can view our helpful videos or installation guides:

Q:  Can I cut the tubing?

A:  Yes.  Standard scissors are suitable for cutting through most Zip-On jackets and tracks.

Q:  What lengths of material are available?

A:  Typical spool lengths for most sizes are 100 feet, but will depend on total order footage.  Custom lengths can be provided, just make sure to ask when ordering or include details on the PO for the lengths required.

Q:  Will the track keep out water and is it water-tight?

A:  Our different track closures are rated between IP54 and IP55. This means they are not water tight but will provide significant protection against moisture and fluid ingress. 
Some users will apply tape or a sealant to the track, after closing, to provide additional protection. 

Q:  What diameter of jacketing do I need?  Is it recommended to oversize?

A:  We will often suggest oversizing the sleeve diameter by 1/8” to allow for ease of install
when using a closure tool.  If the application requires significant bending or flexing we will suggest even more extra room.  For assistance with sizing you can also contact one of our design engineers.

Q:  What is the minimum bend radius of the tubing?

A:  There is no minimum bend radius for our Zip-On products. The flexible jacketing material allows for extreme amounts of bending and flexing.  The bend radius of the installed tubing is typically dictated by the harness it is covering.

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Overall Performance

  • Diameter: 0.5" (1/2)
  • Closure: EZ-Track (TPU)
  • Material: TPU-20
  • Maximum Operating Temperature: 257°F
  • Minimum Operating Temperature: -40°F
  • RoHS: RoHS-10

TPU-20

  • Durability: Better
  • REACH: Compliant
  • Elongation: 350%
  • Flammability: Self-extinguishing
  • Color: White
  • Thickness: 0.020"
  • Thickness Variance: +/- 0.001"
  • Material: Thermoplastic polyurethane
  • Maximum Operating Temperature: 257°F
  • Minimum Operating Temperature: -40°F
  • RoHS: RoHS-10
  • Tensile Strength: 4,300 psi.
  • Ozone Resistance: Stage 0, "Crack Free"

EZ-Track (TPU)

    Specifications subject to change without notice. All statements and technical information contained herein are based on tests we believe to be reliable, but the accuracy or completeness is not guaranteed under all circumstances. Before using Zippertubing® products, the user shall determine suitability for the intended use, and user assumes all responsibility for improper selection. Published attenuation values of Zippertubing® shielding have been verified by laboratory testing of the respective shielding materials. Actual installed attenuation values may differ due to installation techniques and final assembly operation parameters which are beyond the control of Zippertubing®. Actual attenuation values can only be determined by the end user testing the completed assembly. U.S. and International Patents and patents pending. © The Zippertubing® Company, Chandler, Arizona.
    Zip-On® (63) Military-Grade Cable Bundling  Zip-On® (PFR) Polyurethane Cable Bundling  Z-Coil Self-Closing Cable Jacketing
    NAME ZIP-ON® (63) MILITARY-GRADE CABLE BUNDLING  ZIP-ON® (PFR) POLYURETHANE CABLE BUNDLING  Z-COIL SELF-CLOSING CABLE JACKETING
    DESCRIPTION A wrap-around cable bundling and protection solution that has a PVC, military-grade jacket that is abrasion and fluid resistant, with a pressure track.  A wrap-around cable protection solution that is flexible, resistant to abrasion and fluids, and has a pressure track closure.  A self-closing wire bundling and protection sleeve made from self-extinguishing PET material—ideal for high-volume requirements.
    Closure Z-Track (PVC), R-Track (PVC), D-Track (PVC), EZ-Track (PVC)  Z-Track (PFR)  Self-Closing
    RoHS RoHS-10  RoHS-10  RoHS-10
    Abrasion Resistance Best  Best  Better
    Installation Type Wrap-Around  Wrap-Around  Wrap-Around
    Purpose Sleeve  Sleeve  Sleeve
    Min Temperature Low  Moderate  Extreme
    Minimum Operating Temperature -4°F  -32.8°F  -58°F
    Max Temperature Moderate  Low  Moderate
    Maximum Operating Temperature 221°F  194°F  302°F
    Flexibility Better  Best  Best
    View  View  View

    Zip-On® (TPU) Polyurethane Cable Bundling

    A wrap-around, fire-retardant, thermoplastic polyurethane cable management solution, utilizing a pressure track closure.

    Drawing Number(s): ZT17-16-002, ZT16-11-002

    Selected Part Number: ZT17-16-002-0.5-W-W

  • All-white cable bundling solution ideal for medical or clean room applications
  • Best in abrasion resistance, and is also resistant to microorganisms and ozone damage
  • Pressure track is RF welded to jacketing for a clean, strong bonding
  • Features

  • The pressure track makes this solution fit for clean rooms, hospitals, trauma centers, and emergency rooms
  • Can be cut to any desired length
  • Operational temperature range of -40°F to 257°F (-40°C to 125°C)
  • Benefits

  • Wrap-around capability allows for no disconnection of wires required
  • UL-rated for flammability; UL 94 V-0
  • Ozone resistant; Stage 0, “Crack Free”
  • Zip-On® (TPU) Polyurethane Cable Bundling

    Specifications subject to change without notice. All statements and technical information contained herein are based on tests we believe to be reliable, but the accuracy or completeness is not guaranteed under all circumstances. Before using Zippertubing® products, the user shall determine suitability for the intended use, and user assumes all responsibility for improper selection. Published attenuation values of Zippertubing® shielding have been verified by laboratory testing of the respective shielding materials. Actual installed attenuation values may differ due to installation techniques and final assembly operation parameters which are beyond the control of Zippertubing®. Actual attenuation values can only be determined by the end user testing the completed assembly. U.S. and International Patents and patents pending. © The Zippertubing® Company, Chandler, Arizona.

    Zip-On® (TPU) Polyurethane Cable Bundling

    MATERIAL SPECIFICATIONS

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