Zip-On® (PVC) Cable Bundling

A single extruded PVC pressure track system that provides bundling and protection to wires and cables.

Drawing Number(s): ZT16-11-001

Zip-On® (PVC) Cable Bundling
RoHS

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*Zippertubing recommends adding 0.125 inches (1/8 inch) to your bundle diameter for all track products.
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Selected Part Number:ZT16-11-001-0.4375-B-X600.0
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Zip-On (PVC) Infographic
  • Flame-retardant PVC extrusion
  • Abrasion resistant and fungus resistant
  • Wrap-around pressure track closure

Zip-On® (PVC) is a single extruded pressure track made from a flexible, thermoplastic PVC compound. The extrusion is flame retardant, abrasion resistant and fungus resistant for long-lasting protection of the wires or cables inside. The PVC pressure track is light to medium-duty and is ideal for server rooms, shops, offices, and other applications that need general-purpose cable bundling and protection.

The arrowhead-and-channel locking system keeps fluid, dust, and debris from damaging the components inside. For an extra seal, applying our ZT-Tape® over the track provides additional protection and a reinforced, secure closure.

Zip-On® (PVC) has multiple pressure track closure options:  EZ-Track™, Z-Track and R-Track. Installation tools are available to lessen installation fatigue, including the SL-EZ Slider tool ZTEZ-SP Plier tool and the ZTZ-SP Plier tool. Tool choice will depend on the type of track chosen and whether the cable run is short or long.  

Zip-On® (PVC) has an operational temperature range of -22°F to 221°F (-30°C to 105°C).

If your diameter exceeds 0.44”, you can combine this product together to get a larger diameter. If your diameter is larger than 1”, we offer equivalent product lines, Zip-On® (63) or Classic-Wrap™, which also provide secure, durable cable bundling and protection.

Q:  What is the difference between the track closure styles?

A:  Each interlocking track profile has unique benefits and trade-offs.  To learn about them you can review our Track Comparison.

Q:  How do I close the jacketing?

A:  Some tracks can be closed by hand, but we also offer closure tools to assist with installation.  For more information on closing the specific tracks you can view our helpful videos or installation guides:

Q:  Can I cut the tubing?

A:  Yes.  Standard scissors are suitable for cutting through most Zip-On jackets and tracks.

Q:  What lengths of material are available?

A:  Typical spool lengths for most sizes are 100 feet, but will depend on total order footage.  Custom lengths can be provided, just make sure to ask when ordering or include details on the PO for the lengths required.

Q:  Will the track keep out water and is it water-tight?

A:  Our different track closures are rated between IP54 and IP55. This means they are not water tight but will provide significant protection against moisture and fluid ingress. 
Some users will apply tape or a sealant to the track, after closing, to provide additional protection. 

Q:  What diameter of jacketing do I need?  Is it recommended to oversize?

A:  We will often suggest oversizing the sleeve diameter by 1/8” to allow for ease of install
when using a closure tool.  If the application requires significant bending or flexing we will suggest even more extra room.  For assistance with sizing you can also contact one of our design engineers.

Q:  What is the minimum bend radius of the tubing?

A:  There is no minimum bend radius for our Zip-On products. The flexible jacketing material allows for extreme amounts of bending and flexing.  The bend radius of the installed tubing is typically dictated by the harness it is covering.

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Overall Performance

  • Diameter: 0.4375" (7/16)
  • Closure: EZ-Track (PVC)
  • Material: PVC Film
  • Maximum Operating Temperature: 221°F
  • Minimum Operating Temperature: -4°F
  • RoHS: RoHS-6

PVC Film

  • Flame Retardant: Self-extinguishing
  • Color: Black
  • Maximum Operating Temperature: 180°F
  • Minimum Operating Temperature: -20°F
  • RoHS: RoHS-6

EZ-Track (PVC)

    Specifications subject to change without notice. All statements and technical information contained herein are based on tests we believe to be reliable, but the accuracy or completeness is not guaranteed under all circumstances. Before using Zippertubing® products, the user shall determine suitability for the intended use, and user assumes all responsibility for improper selection. Published attenuation values of Zippertubing® shielding have been verified by laboratory testing of the respective shielding materials. Actual installed attenuation values may differ due to installation techniques and final assembly operation parameters which are beyond the control of Zippertubing®. Actual attenuation values can only be determined by the end user testing the completed assembly. U.S. and International Patents and patents pending. © The Zippertubing® Company, Chandler, Arizona.
    Zip-On® (63) Military-Grade Cable Bundling  Zip-On® (PFR) Polyurethane Cable Bundling  Z-Coil Self-Closing Cable Jacketing
    NAME ZIP-ON® (63) MILITARY-GRADE CABLE BUNDLING  ZIP-ON® (PFR) POLYURETHANE CABLE BUNDLING  Z-COIL SELF-CLOSING CABLE JACKETING
    DESCRIPTION A wrap-around cable bundling and protection solution that has a PVC, military-grade jacket that is abrasion and fluid resistant, with a pressure track.  A wrap-around cable protection solution that is flexible, resistant to abrasion and fluids, and has a pressure track closure.  A self-closing wire bundling and protection sleeve made from a durable, flame-retardant, woven PET material
    Closure Z-Track (PVC), R-Track (PVC), D-Track (PVC), EZ-Track (PVC)  Z-Track (PFR)  Self-Closing
    RoHS RoHS-10  RoHS-10  RoHS-10
    Abrasion Resistance Best  Best  Better
    Installation Type Wrap-Around  Wrap-Around  Wrap-Around
    Purpose Sleeve  Sleeve  Sleeve
    Min Temperature Low  Moderate  Extreme
    Minimum Operating Temperature -4°F  -67°F  -58°F
    Max Temperature Moderate  Low  Moderate
    Maximum Operating Temperature 221°F  225°F  302°F
    Flexibility Better  Best  Best
    View  View  View
    Zippertubing
    Zip-On (PVC) Infographic

    Zip-On® (PVC) Cable Bundling

    A single extruded PVC pressure track system that provides bundling and protection to wires and cables.

    Drawing Number(s): ZT16-11-001

    Selected Part Number: ZT16-11-001-0.4375-B-X600.0

  • Flame-retardant PVC extrusion
  • Abrasion resistant and fungus resistant
  • Wrap-around pressure track closure
  • Military
    Zip-On (PVC)
    Zip-On (PVC) cable management
    Zip-On® (PVC) Closure
    Zip-On (PVC) wire harnessing

    Features

  • Single extrusion for strong, seamless solution
  • Flame retardant PVC compound
  • Operational temperature range of -22°F to 221°F (-30°C to 105°C)
  • Benefits

  • Multiple pressure track closure options to choose from
  • PVC extrusion is resistant to abrasion and fungus
  • Plier tools available to lessen installation fatigue
  • Zip-On® (PVC) Cable Bundling

    Specifications subject to change without notice. All statements and technical information contained herein are based on tests we believe to be reliable, but the accuracy or completeness is not guaranteed under all circumstances. Before using Zippertubing® products, the user shall determine suitability for the intended use, and user assumes all responsibility for improper selection. Published attenuation values of Zippertubing® shielding have been verified by laboratory testing of the respective shielding materials. Actual installed attenuation values may differ due to installation techniques and final assembly operation parameters which are beyond the control of Zippertubing®. Actual attenuation values can only be determined by the end user testing the completed assembly. U.S. and International Patents and patents pending. © The Zippertubing® Company, Chandler, Arizona.

    Zip-On® (PVC) Cable Bundling

    MATERIAL SPECIFICATIONS

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