Zip-On® (FEP) Clear Teflon Cable Bundling

A wrap-around Teflon® solution pairing a clear, non-flammable, low-outgassing jacketing and pressure track for exceptional cable bundling and protection.

Drawing Number(s): ZT19-16-004

Zip-On® (FEP) Clear Teflon Cable Bundling

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Selected Part Number:ZT19-16-004-0.375-C-C
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Zip-On (FEP) Infographic
  • Fluorinated ethylene propylene (FEP) is self-extinguishing, as well as abrasion, fluid, and chemical resistant
  • Z-Track provides a secure closure around wires or cables
  • Can withstand extreme temperatures of -238°F to 400°F (-150°C to 204°C)

Zip-On® (FEP) combines a Teflon® jacketing and pressure track to create a lightweight, durable cable management solution. The FEP jacketing is a clear Teflon® film that is abrasion, fluid, and chemical resistant. The material is also self-extinguishing and can handle extremely low and moderately high temperatures. The film is lightweight at only 0.005” thick, making this ideal for applications with limited weight and space availability.

The Z-Track (FEP) is also made from a Teflon® material with similar characteristics to the FEP jacketing. The pressure track can handle low and high temperatures, and offers a secure seal around components. The Z-Track utilizes an arrowhead and channel interlocking system that provides a strong barrier from debris penetrating inside to the wires or cables. The Z-Track is sealed using the ZTZ-SP Plier tool.

Zip-On® (FEP) is offered for diameters ranging from 0.375” to 4”, with custom shapes and sizes available upon request. The operational temperature is -238°F to 400°F (-150°C to 204°C).

Q:  What is the difference between the track closure styles?

A:  Each interlocking track profile has unique benefits and trade-offs.  To learn about them you can review our Track Comparison.

Q:  How do I close the jacketing?

A:  Some tracks can be closed by hand, but we also offer closure tools to assist with installation.  For more information on closing the specific tracks you can view our helpful videos or installation guides:

Q:  Can I cut the tubing?

A:  Yes.  Standard scissors are suitable for cutting through most Zip-On jackets and tracks.

Q:  What lengths of material are available?

A:  Typical spool lengths for most sizes are 100 feet, but will depend on total order footage.  Custom lengths can be provided, just make sure to ask when ordering or include details on the PO for the lengths required.

Q:  Will the track keep out water and is it water-tight?

A:  Our different track closures are rated between IP54 and IP55. This means they are not water tight but will provide significant protection against moisture and fluid ingress. 
Some users will apply tape or a sealant to the track, after closing, to provide additional protection. 

Q:  What diameter of jacketing do I need?  Is it recommended to oversize?

A:  We will often suggest oversizing the sleeve diameter by 1/8” to allow for ease of install
when using a closure tool.  If the application requires significant bending or flexing we will suggest even more extra room.  For assistance with sizing you can also contact one of our design engineers.

Q:  What is the minimum bend radius of the tubing?

A:  There is no minimum bend radius for our Zip-On products. The flexible jacketing material allows for extreme amounts of bending and flexing.  The bend radius of the installed tubing is typically dictated by the harness it is covering.

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Overall Performance

  • Diameter: 0.375" (3/8)
  • Closure: Z-Track (FEP)
  • Material: FEP-5
  • Flammability: Self-extinguishing
  • Maximum Operating Temperature: 400°F
  • Minimum Operating Temperature: -238°F

FEP-5

  • Ratings: ASTM D-3368, Type I
  • Surface Resistivity: 1015 ohms/sq @ 23 C 38% RH
  • Dielectric Volts/Mil: 2500 volt/mil
  • Dielectric Constant: 2.15 @ 25 C @ 1000 Hz max.
  • Dielectric Strength: 2500 (Type I) volts/mil
  • Volume Resistivity: 1017 ohms/cm. @ 170 C min.
  • Flammability: Self-extinguishing
  • Color: Clear
  • Thickness: 0.005"
  • Maximum Operating Temperature: 401°F
  • Minimum Operating Temperature: -238°F
  • Melt Temperature: 500°F to 536°F
  • RoHS: RoHS-10
  • Tear Strength: 90 g/mil. min.
  • Dissipation Factor: .0003 @ 25 C @ 1000 Hz max.
  • Tensile Strength: 2500 psi.

Z-Track (FEP)

    Specifications subject to change without notice. All statements and technical information contained herein are based on tests we believe to be reliable, but the accuracy or completeness is not guaranteed under all circumstances. Before using Zippertubing® products, the user shall determine suitability for the intended use, and user assumes all responsibility for improper selection. Published attenuation values of Zippertubing® shielding have been verified by laboratory testing of the respective shielding materials. Actual installed attenuation values may differ due to installation techniques and final assembly operation parameters which are beyond the control of Zippertubing®. Actual attenuation values can only be determined by the end user testing the completed assembly. U.S. and International Patents and patents pending. © The Zippertubing® Company, Chandler, Arizona.
    Zip-On® (63) Military-Grade Cable Bundling  Zip-On® (PFR) Polyurethane Cable Bundling  Z-Coil Self-Closing Cable Jacketing
    NAME ZIP-ON® (63) MILITARY-GRADE CABLE BUNDLING  ZIP-ON® (PFR) POLYURETHANE CABLE BUNDLING  Z-COIL SELF-CLOSING CABLE JACKETING
    DESCRIPTION A wrap-around cable bundling and protection solution that has a PVC, military-grade jacket that is abrasion and fluid resistant, with a pressure track.  A wrap-around cable protection solution that is flexible, resistant to abrasion and fluids, and has a pressure track closure.  A self-closing wire bundling and protection sleeve made from self-extinguishing PET material—ideal for high-volume requirements.
    Closure Z-Track (PVC), R-Track (PVC), D-Track (PVC), EZ-Track (PVC)  Z-Track (PFR)  Self-Closing
    RoHS RoHS-10  RoHS-10  RoHS-10
    Abrasion Resistance Best  Best  Better
    Installation Type Wrap-Around  Wrap-Around  Wrap-Around
    Purpose Sleeve  Sleeve  Sleeve
    Min Temperature Low  Moderate  Extreme
    Minimum Operating Temperature -4°F  -32.8°F  -58°F
    Max Temperature Moderate  Low  Moderate
    Maximum Operating Temperature 221°F  194°F  302°F
    Flexibility Better  Best  Best
    View  View  View

    Zip-On® (FEP) Clear Teflon Cable Bundling

    A wrap-around Teflon® solution pairing a clear, non-flammable, low-outgassing jacketing and pressure track for exceptional cable bundling and protection.

    Drawing Number(s): ZT19-16-004

    Selected Part Number: ZT19-16-004-0.375-C-C

  • Fluorinated ethylene propylene (FEP) is self-extinguishing, as well as abrasion, fluid, and chemical resistant
  • Z-Track provides a secure closure around wires or cables
  • Can withstand extreme temperatures of -238°F to 400°F (-150°C to 204°C)
  • Features

  • Ideal cable management solution for aerospace applications
  • Clear jacketing and pressure track allows for easy visibility to components inside
  • Operational temperature is -238°F to 400°F (-150°C to 204°C)
  • Benefits

  • Low-outgassing, self-extinguishing Teflon® material
  • Z-Track is the strongest pressure track offered by Zippertubing®
  • Resistant to abrasion, fluids, and chemicals
  • Zip-On® (FEP) Clear Teflon Cable Bundling

    Specifications subject to change without notice. All statements and technical information contained herein are based on tests we believe to be reliable, but the accuracy or completeness is not guaranteed under all circumstances. Before using Zippertubing® products, the user shall determine suitability for the intended use, and user assumes all responsibility for improper selection. Published attenuation values of Zippertubing® shielding have been verified by laboratory testing of the respective shielding materials. Actual installed attenuation values may differ due to installation techniques and final assembly operation parameters which are beyond the control of Zippertubing®. Actual attenuation values can only be determined by the end user testing the completed assembly. U.S. and International Patents and patents pending. © The Zippertubing® Company, Chandler, Arizona.

    Zip-On® (FEP) Clear Teflon Cable Bundling

    MATERIAL SPECIFICATIONS

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