Zipper-Mesh™

Zipper-Mesh™ is an EMI-shielding solution made from a four-ply knitted shielding mesh—equipped with a zipper closure for quick and easy application.

Drawing Number(s): ZT94-07-011, ZT01-07-006

Zipper-Mesh™
RoHS

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Selected Part Number:ZT94-07-011-0.5-B
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Overview

Zipper-Mesh™
  • Interior overlap to ensure 360° EMI shielding
  • Flexible and non-flammable shielding mesh
  • Zipper closure allows for toolless installation

Zipper-Mesh™ is an efficient and durable EMI, RFI and EMF shielding solution. Featuring a zipper closure, Zipper-Mesh™ is easy to install and requires no tools. The double layer of mesh creates a four-ply shield that also protects components from abrasion. The knitted mesh is made from a tin-plated copper clad and steel wire. The mesh is extremely flexible, RoHS compliant, non-flammable and has no exterior jacketing, allowing for easy ground termination. Additionally, the mesh has an interior overlap to ensure 360-degree EMI shielding.

The plastic zipper closure glides effortlessly for quick application and re-entry. The braided grounding strap also enables grounding for applications with such requirements.

We offer Zipper-Mesh™ for diameters ranging from 0.5” to 15”, with custom diameters available upon request. Zipper-Mesh™ has an operational temperature range of -40°F to 248°F (-40°C to 120°C).

ATTENUATION DATA WAS OBTAINED USING MIL-DTL-83528H (MODIFIED). TESTING WAS PERFORMED BY ACCREDITED, THIRD-PARTY EMI LABORATORIES.

Specifications

Overall Performance

  • Diameter: 1.0"
  • Closure: Zipper (Nylon)
  • Maximum Operating Temperature: 399.2°F
  • Minimum Operating Temperature: -67°F
  • RoHS: RoHS-6
  • Shelf-Life: 60 months
  • Shielding: SHX-4 (SnCuFe)
  • Shielding Material: Tin-Plated Copper
  • Zipper Color: Black

Zipper (Nylon)

  • Break Strength: 30-75 lbs. l/in (varies with size)
  • REACH: Compliant
  • Stops: Plastic (metal when applicable)
  • Tooth: Molded Derlin® Plastic, Tooth
  • Slider: Single, Locking, Plastic (metal when applicable)
  • Tape: 5, 10 or 15 mm
  • Material: Fixed (w/Pin & Box & Stops)
  • RoHS: RoHS-10

SHX-4 (SnCuFe)

  • Mil-Spec: ASTM B-452, Grade 40HS; ASTM B-520, Class T40HS
  • Surface Resistivity: 1.159 MIN, 1.225 MAX @68 F (ohm/ft)
  • Chemical Resistance: Good
  • Material: Mesh
  • Thickness: 0.030"
  • Material: Single knitted tube, flattened
  • Maximum Operating Temperature: 400°F
  • Minimum Operating Temperature: -148°F
  • RoHS: RoHS-10
  • Shelf Life: 60 Months
  • Shielding: SHX-4 (SnCuFe)
  • Tensile Strength: 110,000 psi

Nylon Thread

  • Mil-Spec: VT-295, Type II, Class A
  • REACH: Compliant
  • Closure: Sewn
  • Elongation: 26% max
  • Flame Retardant: Flame retardant, melts
  • Material: Nylon Thread
  • Material: Bonded, twisted Polyamide filaments
  • RoHS: RoHS-10
  • Tensile Strength: 11.8 lbs min.

15 AWG Braided Ground Straps

  • Circular Mil Area: 3,000
  • Global Gauge: 15 AWG
  • Construction: 24 Carrier / 120 Ends
  • Current Capacity: 25 AMPS
  • REACH: Compliant
  • Thickness: 0.020"
  • Thickness Variance: +/- 0.002"
  • RoHS: RoHS-10
  • Width: 0.188" +/- 10%
Specifications subject to change without notice. All statements and technical information contained herein are based on tests we believe to be reliable, but the accuracy or completeness is not guaranteed under all circumstances. Before using Zippertubing® products, the user shall determine suitability for the intended use, and user assumes all responsibility for improper selection. Published attenuation values of Zippertubing® shielding have been verified by laboratory testing of the respective shielding materials. Actual installed attenuation values may differ due to installation techniques and final assembly operation parameters which are beyond the control of Zippertubing®. Actual attenuation values can only be determined by the end user testing the completed assembly. U.S. and International Patents and patents pending. © The Zippertubing® Company, Chandler, Arizona.

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NAME SHRINK-N-SHIELD® (2:1) FLEX-SHIELD™ (HP)
DESCRIPTION Shrink-N-Shield® (2:1) is a MIL-SPEC, heat-shrink tubing with a 2:1 shrink ratio that provides exceptional shielding from EMI, RFI and EMF. A braided, expandable EMI, RFI and EMF shielding sleeve that is lightweight and flexible—an ideal solution for the aerospace industry.
Closure
RoHS RoHS-10 RoHS-10
Abrasion Resistance Best
Installation Type Pull-Through Pull-Through
Purpose EMI Shielding Sleeve
Min Temperature Extreme Moderate
Minimum Operating Temperature -40°F -40°F °F
Max Temperature Moderate Moderate
Maximum Operating Temperature 275°F 302°F °F
Flexibility
View View View

Zipper-Mesh™

Zipper-Mesh™ is an EMI-shielding solution made from a four-ply knitted shielding mesh—equipped with a zipper closure for quick and easy application.

Drawing Number(s): ZT94-07-011, ZT01-07-006

Selected Part Number: ZT94-07-011-0.5-B

  • Interior overlap to ensure 360° EMI shielding
  • Flexible and non-flammable shielding mesh
  • Zipper closure allows for toolless installation
  • Features

  • RoHS compliant and non-flammable four-ply knitted mesh
  • Zipper closure for a no tools required installation
  • Operational temperature range of -40°F to 248°F (-40°C to 120°C)
  • Benefits

  • Double layer of mesh protects components from abrasion
  • Zipper closure saves installation time
  • Grounding drain wire for applications with such requirements
  • Zipper-Mesh™

    SHIELDING EFFECTIVENESS - SHX-4 (SnCuFe)

    ATTENUATION DATA WAS OBTAINED USING MIL-DTL-83528H (MODIFIED). TESTING WAS PERFORMED BY ACCREDITED, THIRD-PARTY EMI LABORATORIES.

    Zipper-Mesh™

    MATERIAL SPECIFICATIONS

    Specifications subject to change without notice. All statements and technical information contained herein are based on tests we believe to be reliable, but the accuracy or completeness is not guaranteed under all circumstances. Before using Zippertubing® products, the user shall determine suitability for the intended use, and user assumes all responsibility for improper selection. Published attenuation values of Zippertubing® shielding have been verified by laboratory testing of the respective shielding materials. Actual installed attenuation values may differ due to installation techniques and final assembly operation parameters which are beyond the control of Zippertubing®. Actual attenuation values can only be determined by the end user testing the completed assembly. U.S. and International Patents and patents pending. © The Zippertubing® Company, Chandler, Arizona.

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