Zip-Wrap® (PVL) Flexible Cable Bundling

A lightweight, abrasion-resistant jacketing with a zipper offered in many color combinations for protective, color-coded cable bundling.

Drawing Number(s): ZT98-07-011

Zip-Wrap® (PVL) Flexible Cable Bundling
RoHS Military Grade

Select product options

Please fill in at least one field.
Please fill in the field.
Please fill in the field.
Please fill in the field.
Please fill in the field.
Please fill in the field.
Selected Part Number:ZT98-07-011-0.5-B-B
Get A Quote
Zip-Wrap (PVL) infographic
  • PVL-10 jacketing is military grade with meeting MIL-C-43006G, Type II, Class 1
  • Nylon zipper closure allows for re-entry to components as needed
  • Jacketing, zipper, and thread are available in a wide range of colors for a completely custom solution

Professionally bundle your messy wires or cables. Zip-Wrap® (PVL) is a lightweight, abrasion-resistant, zipper sleeve comprised of flame-retardant polyester fabric that is coated with Polyvinyl Chloride (PVC) on both sides.

This product is versatile and well suited for any round, flat, or rectangular cable bundling application. You now have the ability to quickly wrap, zip, and enjoy.

This product is comprised of a molded Nylon tooth plastic zipper, PVL-10 coated fabric material and is sewn using a nylon thread. The zipper style of closure allows for a seamless installation without the need for tooling on assemblies that require re-entry after your installation.

Zip-Wrap® is ideal for cable bundles, wire harnesses, hoses and other applications where flexibility, strength, chemical resistance and abrasion protection is needed. Custom colors, lengths, widths, closure options as well as jacketing materials are also available.

Q:  What lengths of zippered jacketing are available?

A:  Our zipper closed sleeves can be ordered in lengths as short as a few inches to lengths of 100 feet or more.  When quoting or ordering, make sure to clearly state the length of each sleeve in inches, which is typically referenced at the end of the part number (-X120.0 for example).

Q:  What diameter of jacketing do I need?  Is it recommended to oversize?

A:  We will often suggest oversizing the sleeve diameter by 1/8” to allow for ease of installation.  If the application requires significant bending or flexing we will suggest even more extra room.  For assistance with sizing you can also contact one of our design engineers.

Q:  Can I cut the Jacketing?

A:  Yes*.  *Although you can cut the jacketing, we recommend ordering zipper-closed jackets to the exact length required.  If you need to trim down your jacketing, make sure you do it from the end opposite the zipper pin/box end and reinstall top zipper stops at the point where you trimmed the jacketing.  For more details on cutting or size recommendations please contact one of our design engineers.  

Q:  Will the zipper keep out water and is it water-tight?

A:  No.  Our standard zippers do a great job at keeping big debris and dirt out of the jacketing but are not water tight.  Our tooth and coil zippers are rated at IP4X, which means they will keep out most dirt and dust but water splashing can enter the jacket.  If you need more protection, you may consider a track closure or adhesive closure option. 

Q:  What is the minimum bend radius of the tubing?

A:  There is no minimum bend radius for our Zip-Wrap products.  The flexible jacketing material allows for extreme amounts of bending and flexing.  The bend radius of the installed tubing is typically dictated by the harness it is covering.

show more >>

Overall Performance

  • Diameter: 0.5" (1/2)
  • Closure: Zipper (Nylon)
  • Material: PVL-10
  • Maximum Operating Temperature: 180°F
  • Minimum Operating Temperature: -40°F
  • RoHS: RoHS-10
  • Shelf-Life: 36 Months
  • Zipper Color: Black

PVL-10

  • Mil-Spec: MIL-C-43006G, Type II, Class 1
  • REACH: Compliant
  • Chemical Resistance: Good
  • Flame Retardant: FED-STD-191 Method 5903
  • Thickness: 0.010"
  • Material: PVC-Coated Polyester
  • Maximum Operating Temperature: 180°F
  • Minimum Operating Temperature: -40°F
  • RoHS: RoHS-10
  • Shelf Life: 36 Months
  • Tensile Strength: 120 lbs/min (warp); 100 lbs/min (fill)

Zipper (Nylon)

    Specifications subject to change without notice. All statements and technical information contained herein are based on tests we believe to be reliable, but the accuracy or completeness is not guaranteed under all circumstances. Before using Zippertubing® products, the user shall determine suitability for the intended use, and user assumes all responsibility for improper selection. Published attenuation values of Zippertubing® shielding have been verified by laboratory testing of the respective shielding materials. Actual installed attenuation values may differ due to installation techniques and final assembly operation parameters which are beyond the control of Zippertubing®. Actual attenuation values can only be determined by the end user testing the completed assembly. U.S. and International Patents and patents pending. © The Zippertubing® Company, Chandler, Arizona.
    Zip-On® (63) Military-Grade Cable Bundling  Zip-On® (PFR) Polyurethane Cable Bundling  Z-Coil Self-Closing Cable Jacketing
    NAME ZIP-ON® (63) MILITARY-GRADE CABLE BUNDLING  ZIP-ON® (PFR) POLYURETHANE CABLE BUNDLING  Z-COIL SELF-CLOSING CABLE JACKETING
    DESCRIPTION A wrap-around cable bundling and protection solution that has a PVC, military-grade jacket that is abrasion and fluid resistant, with a pressure track.  A wrap-around cable protection solution that is flexible, resistant to abrasion and fluids, and has a pressure track closure.  A self-closing wire bundling and protection sleeve made from self-extinguishing PET material—ideal for high-volume requirements.
    Closure Z-Track (PVC), R-Track (PVC), D-Track (PVC), EZ-Track (PVC)  Z-Track (PFR)  Self-Closing
    RoHS RoHS-10  RoHS-10  RoHS-10
    Abrasion Resistance Best  Best  Better
    Installation Type Wrap-Around  Wrap-Around  Wrap-Around
    Purpose Sleeve  Sleeve  Sleeve
    Min Temperature Low  Moderate  Extreme
    Minimum Operating Temperature -4°F  -32.8°F  -58°F
    Max Temperature Moderate  Low  Moderate
    Maximum Operating Temperature 221°F  194°F  302°F
    Flexibility Better  Best  Best
    View  View  View

    Zip-Wrap® (PVL) Flexible Cable Bundling

    A lightweight, abrasion-resistant jacketing with a zipper offered in many color combinations for protective, color-coded cable bundling.

    Drawing Number(s): ZT98-07-011

    Selected Part Number: ZT98-07-011-0.5-B-B

  • PVL-10 jacketing is military grade with meeting MIL-C-43006G, Type II, Class 1
  • Nylon zipper closure allows for re-entry to components as needed
  • Jacketing, zipper, and thread are available in a wide range of colors for a completely custom solution
  • Features

  • Wide range of color combinations for color-coded bundling
  • Easy installation, no tools required
  • Operational temperature range of -40°F to 180°F (-40°C to 82°C)
  • Benefits

  • Jacketing offers better resistance to abrasion for use in rugged conditions
  • Zipper closure allows for installation in the production environment without disconnection of wires or cables
  • Lightweight and flexible for flexing components
  • Zip-Wrap® (PVL) Flexible Cable Bundling

    Specifications subject to change without notice. All statements and technical information contained herein are based on tests we believe to be reliable, but the accuracy or completeness is not guaranteed under all circumstances. Before using Zippertubing® products, the user shall determine suitability for the intended use, and user assumes all responsibility for improper selection. Published attenuation values of Zippertubing® shielding have been verified by laboratory testing of the respective shielding materials. Actual installed attenuation values may differ due to installation techniques and final assembly operation parameters which are beyond the control of Zippertubing®. Actual attenuation values can only be determined by the end user testing the completed assembly. U.S. and International Patents and patents pending. © The Zippertubing® Company, Chandler, Arizona.

    Zip-Wrap® (PVL) Flexible Cable Bundling

    MATERIAL SPECIFICATIONS

    Product Recommendations

    Recently viewed