Zip-Wrap® (PFR) Polyurethane Cable Bundling

A military-grade, flame-retardant, PVC-free cable bundling and protection solution equipped with a zipper closure.

Drawing Number(s): ZT98-07-010

Zip-Wrap® (PFR) Polyurethane Cable Bundling
RoHS Military Grade

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Selected Part Number:ZT98-07-010-0.5-B-B
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Zip-Wrap (PFR) infographic
  • PFR-18 jacketing is best in abrasion resistance, and is also fungus and copper corrosion resistant
  • Zipper closure allows for quick and easy installation
  • Meets Mil-Std-810, Method 508.3 and Mil-C-27072 & 13777

Zip-Wrap® (PFR) combines the ease of a zipper closure with the durable protection of our PFR-18 jacketing. The PFR-18 material is made of a 0.018” thick, flexible ether-based polyurethane film. The jacketing is flame retardant per UL94 V-O and fungus resistant per Mil-Std-810. The PFR-18 is also abrasion resistant and copper corrosion resistant.

The plastic, molded zipper provides an easy closure of Zip-Wrap® (PFR). The zipper attaches to the jacketing with a black nylon thread. The zipper closure requires no additional tools for installation – just zip closed. Access to components inside is quick and easy, making this closure system an ideal choice for applications that may need re-entry.

Zip-Wrap® (PFR) is perfect for bundling and protecting components that experience flexing and movement, and need a solution that does not contain any PVC material.

Zip-Wrap® (PFR) is manufactured for diameters ranging from 0.5” to 6”, with custom sizes available upon request. The operational temperature range is -67°F to 225°F (-55°C to 107°C).

Q:  What lengths of zippered jacketing are available?

A:  Our zipper closed sleeves can be ordered in lengths as short as a few inches to lengths of 100 feet or more.  When quoting or ordering, make sure to clearly state the length of each sleeve in inches, which is typically referenced at the end of the part number (-X120.0 for example).

Q:  What diameter of jacketing do I need?  Is it recommended to oversize?

A:  We will often suggest oversizing the sleeve diameter by 1/8” to allow for ease of installation.  If the application requires significant bending or flexing we will suggest even more extra room.  For assistance with sizing you can also contact one of our design engineers.

Q:  Can I cut the Jacketing?

A:  Yes*.  *Although you can cut the jacketing, we recommend ordering zipper-closed jackets to the exact length required.  If you need to trim down your jacketing, make sure you do it from the end opposite the zipper pin/box end and reinstall top zipper stops at the point where you trimmed the jacketing.  For more details on cutting or size recommendations please contact one of our design engineers.  

Q:  Will the zipper keep out water and is it water-tight?

A:  No.  Our standard zippers do a great job at keeping big debris and dirt out of the jacketing but are not water tight.  Our tooth and coil zippers are rated at IP4X, which means they will keep out most dirt and dust but water splashing can enter the jacket.  If you need more protection, you may consider a track closure or adhesive closure option. 

Q:  What is the minimum bend radius of the tubing?

A:  There is no minimum bend radius for our Zip-Wrap products.  The flexible jacketing material allows for extreme amounts of bending and flexing.  The bend radius of the installed tubing is typically dictated by the harness it is covering.

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Overall Performance

  • Diameter: 0.5" (1/2)
  • Closure: Zipper (Nylon)
  • Copper Corrosion: Mil-C-27072 & 13777
  • Material: PFR-18
  • Flammability: UL94 V-0
  • Thickness: 0.018"
  • Maximum Operating Temperature: 225°F
  • Minimum Operating Temperature: -67°F
  • RoHS: RoHS-10
  • Tensile Strength: 4000 psi
  • Zipper Color: Black

PFR-18

  • Mil-Spec: Mil-C-27072; Mil-C-13777; Mil-I-3930/21
  • Copper Corrosion: Mil-C-27072 & 13777
  • Dielectric Constant: 5.0 - 6.0
  • Dielectric Strength: 900 volts/mil
  • Elongation: 650%
  • Flame Retardant: UL 94 V-0
  • Fungus Resistance: Mil-Std-810, Method 508.3
  • Color: Black
  • Thickness: 0.018"
  • Material: Polyurethane Film
  • Maximum Operating Temperature: 225°F
  • Minimum Operating Temperature: -67°F
  • RoHS: RoHS-10
  • Shelf Life: 60 Months
  • Tensile Strength: 4,000 psi.
  • Ozone Resistance: No Cracks

Zipper (Nylon)

    Nylon Thread

      Specifications subject to change without notice. All statements and technical information contained herein are based on tests we believe to be reliable, but the accuracy or completeness is not guaranteed under all circumstances. Before using Zippertubing® products, the user shall determine suitability for the intended use, and user assumes all responsibility for improper selection. Published attenuation values of Zippertubing® shielding have been verified by laboratory testing of the respective shielding materials. Actual installed attenuation values may differ due to installation techniques and final assembly operation parameters which are beyond the control of Zippertubing®. Actual attenuation values can only be determined by the end user testing the completed assembly. U.S. and International Patents and patents pending. © The Zippertubing® Company, Chandler, Arizona.
      Zip-On® (63) Military-Grade Cable Bundling  Zip-On® (PFR) Polyurethane Cable Bundling  Z-Coil Self-Closing Cable Jacketing
      NAME ZIP-ON® (63) MILITARY-GRADE CABLE BUNDLING  ZIP-ON® (PFR) POLYURETHANE CABLE BUNDLING  Z-COIL SELF-CLOSING CABLE JACKETING
      DESCRIPTION A wrap-around cable bundling and protection solution that has a PVC, military-grade jacket that is abrasion and fluid resistant, with a pressure track.  A wrap-around cable protection solution that is flexible, resistant to abrasion and fluids, and has a pressure track closure.  A self-closing wire bundling and protection sleeve made from self-extinguishing PET material—ideal for high-volume requirements.
      Closure Z-Track (PVC), R-Track (PVC), D-Track (PVC), EZ-Track (PVC)  Z-Track (PFR)  Self-Closing
      RoHS RoHS-10  RoHS-10  RoHS-10
      Abrasion Resistance Best  Best  Better
      Installation Type Wrap-Around  Wrap-Around  Wrap-Around
      Purpose Sleeve  Sleeve  Sleeve
      Min Temperature Low  Moderate  Extreme
      Minimum Operating Temperature -4°F  -32.8°F  -58°F
      Max Temperature Moderate  Low  Moderate
      Maximum Operating Temperature 221°F  194°F  302°F
      Flexibility Better  Best  Best
      View  View  View

      Zip-Wrap® (PFR) Polyurethane Cable Bundling

      A military-grade, flame-retardant, PVC-free cable bundling and protection solution equipped with a zipper closure.

      Drawing Number(s): ZT98-07-010

      Selected Part Number: ZT98-07-010-0.5-B-B

    • PFR-18 jacketing is best in abrasion resistance, and is also fungus and copper corrosion resistant
    • Zipper closure allows for quick and easy installation
    • Meets Mil-Std-810, Method 508.3 and Mil-C-27072 & 13777
    • Features

    • Jacketing is flexible, lightweight and free of PVC material
    • Zipper closure allows for easy access to components as needed
    • Flame retardant and durable for rugged conditions
    • Benefits

    • No additional tools are required for installation
    • Abrasion, copper corrosion, and fungus resistant
    • Military grade and UL-rated
    • Zip-Wrap® (PFR) Polyurethane Cable Bundling

      Specifications subject to change without notice. All statements and technical information contained herein are based on tests we believe to be reliable, but the accuracy or completeness is not guaranteed under all circumstances. Before using Zippertubing® products, the user shall determine suitability for the intended use, and user assumes all responsibility for improper selection. Published attenuation values of Zippertubing® shielding have been verified by laboratory testing of the respective shielding materials. Actual installed attenuation values may differ due to installation techniques and final assembly operation parameters which are beyond the control of Zippertubing®. Actual attenuation values can only be determined by the end user testing the completed assembly. U.S. and International Patents and patents pending. © The Zippertubing® Company, Chandler, Arizona.

      Zip-Wrap® (PFR) Polyurethane Cable Bundling

      MATERIAL SPECIFICATIONS

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