Connector-Cover™ (Shielded)

An EMI shielding cover for interconnected components that utilizes military-grade 63-10 jacketing, SH1 shielding foil, and R-Track pressure track.

Drawing Number(s): ZT02-06-001

Connector-Cover™ (Shielded)
RoHS

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WARNING: Cancer and Reproductive Harm | www.P65Warnings.ca.gov

Overview

Connector-Cover™ (Shielded)
  • 63-10 jacketing meets MIL-I-631D, Type F, Form S and Grade C, Class 1, Category 1 of MIL-I-631
  • SH1 foil offers the best EMI shielding
  • R-Track pressure track is similar to zip-lock seal with only requiring thumb pressure to close

The Shielded Connector-Cover™ consist of a .010" thick high-temperature PVC jacket (Mil-I-631D, Type F, Form S, Grade C, Class 1) laminated to an SH1 Aluminum foil EMI shield, with a 15 AWG drain wire and an R-Track thumb pressure closure.

The covers come in five standard trapezoidal shapes that are intended to enclose and EMI-harden a mated connector pair. When used in conjunction with Zippertubing's SH1 and 63-10 cable jacketing they can create a fully EMI-hardened cable assembly. The Connector-Cover™ may also be cut to form tapered cone shapes that can carry the EMI shield over a connector mated to bulkhead or panel.

The SH1 EMI shield provides excellent shielding performance. The covers are flame-retardant, have good fluid resistance properties, and have an operating temperature range of -20° to 105°C (-4° to 221°F).

ATTENUATION DATA WAS OBTAINED USING MIL-DTL-83528H (MODIFIED). TESTING WAS PERFORMED BY ACCREDITED, THIRD-PARTY EMI LABORATORIES.

Specifications

Overall Performance

  • Closure: R-Track (PVC)
  • Material: 63-10
  • Maximum Operating Temperature: 221°F
  • Minimum Operating Temperature: -4°F
  • RoHS: RoHS-10
  • Shelf-Life: 36 Months
  • Shielding: SH1 (Foil Shielding)
  • Shielding Material: Aluminum
  • Trapezoid Size: Custom Size

63-10

  • Mil-Spec: MIL-I-631D, Type F, Form S, Class I
  • REACH: Compliant
  • Copper Corrosion: Meets Mil-I-631D
  • Dielectric Volts/Mil: 600 volts/mil (0.010" thk.)
  • Dielectric Constant: 7.0 (1 kilocycle)
  • Elongation: 200% min., 450% max
  • Volume Resistivity: 1010 ohms/cm. mm.
  • Flame Retardant: MIL-I-631
  • Fungicide: Does Not Support Growth
  • Color: Black
  • Thickness: 0.010"
  • Material: PVC Extruded Film
  • Maximum Operating Temperature: 221°F
  • Minimum Operating Temperature: -4°F
  • RoHS: RoHS-10
  • Shelf Life: 36 Months
  • Dissipation Factor: 0.14 min. (1 kilocycle)
  • Tensile Strength: 1,800 psi/min

R-Track (PVC)

  • REACH: Compliant
  • Chemical Resistance: Good
  • Closure: Pressure Track
  • Elongation: 200% (min)
  • Flame Retardant: UL94 V-0
  • Bundle Size: 1.5" or Smaller
  • Height: Low
  • Thickness: 0.020"
  • Material: Polyvinyl Chloride (PVC)
  • Maximum Operating Temperature: 221°F
  • Minimum Operating Temperature: -14°F
  • RoHS: RoHS-10
  • Shelf Life: 36 Months
  • Tensile Strength: 8 lbf/inch (closure)
  • Length: Up to 200 feet continuous

SH1 (Foil Shielding)

  • REACH: Compliant
  • Electrical Resistance: 15 ohms/mft @ 1.0"
  • Chemical Resistance: Good
  • Elongation: 90% at break
  • Thickness: 0.002"
  • Material: Aluminum
  • Maximum Operating Temperature: 302°F
  • Minimum Operating Temperature: -70°F
  • RoHS: RoHS-10
  • Shelf Life: 60 Months
  • Shielding: SH1 (Foil Shielding)
  • Tensile Strength: 13,500 psi.

Nylon Thread

  • Mil-Spec: VT-295, Type II, Class A
  • REACH: Compliant
  • Closure: Sewn
  • Elongation: 26% max
  • Flame Retardant: Flame retardant, melts
  • Material: Nylon Thread
  • Material: Bonded, twisted Polyamide filaments
  • RoHS: RoHS-10
  • Tensile Strength: 11.8 lbs min.

15 AWG Braided Ground Straps

  • Circular Mil Area: 3,000
  • Global Gauge: 15 AWG
  • Construction: 24 Carrier / 120 Ends
  • Current Capacity: 25 AMPS
  • REACH: Compliant
  • Thickness: 0.020"
  • Thickness Variance: +/- 0.002"
  • RoHS: RoHS-10
  • Width: 0.188" +/- 10%
Specifications subject to change without notice. All statements and technical information contained herein are based on tests we believe to be reliable, but the accuracy or completeness is not guaranteed under all circumstances. Before using Zippertubing® products, the user shall determine suitability for the intended use, and user assumes all responsibility for improper selection. Published attenuation values of Zippertubing® shielding have been verified by laboratory testing of the respective shielding materials. Actual installed attenuation values may differ due to installation techniques and final assembly operation parameters which are beyond the control of Zippertubing®. Actual attenuation values can only be determined by the end user testing the completed assembly. U.S. and International Patents and patents pending. © The Zippertubing® Company, Chandler, Arizona.

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Closure Tape (Electrically Conductive) Adhesive Adhesive
RoHS RoHS-10 RoHS-10 RoHS-10
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Max Temperature Moderate Low Low
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