AS9100 Certification: How Zippertubing® Upholds Aerospace-Grade Quality Standards
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Introduction: Precision That Flies Above the Standard
In aerospace and defense applications, failure is not an option. Every component, from a simple wire jacket to a complex shielding assembly, must perform with absolute reliability in extreme environments.
At Zippertubing®, that demand for precision and trust is at the heart of everything we do. Our AS9100 Certification represents the highest level of quality management for the aerospace and defense industries. It validates not only our commitment to quality, but also our dedication to the safety, traceability, and dependability that mission-critical systems demand.
What Is AS9100 Certification?
AS9100 is a globally recognized aerospace quality management system standard developed by the International Aerospace Quality Group (IAQG). It is based on ISO 9001, but adds stringent requirements specific to the aviation, space, and defense sectors.
The standard encompasses:
- Product safety and risk management: Ensuring every part meets the highest standards of performance and safety.
- Configuration control and traceability: Maintaining detailed documentation from design through delivery.
- Supplier quality assurance: Extending quality management across the entire supply chain.
- Prevention of counterfeit parts: Verifying material sources and ensuring authenticity.
- Process control and validation: Establishing consistency through data-driven quality assurance.
AS9100 certification is not optional in the aerospace industry, it’s a prerequisite for working with major OEMs, Tier 1 suppliers, and defense contractors. It assures customers that a manufacturer operates with the precision, accountability, and documentation required for aerospace reliability.
What AS9100 Certification Means for Zippertubing®
Earning and maintaining AS9100 certification reflects our unwavering commitment to excellence. It demonstrates that every process, from engineering and procurement to production and inspection, meets the rigorous standards demanded by the aerospace industry.
Here’s what that means in practice:
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End-to-End Traceability
Every material, lot, and component we use is tracked from receipt to shipment. This ensures total traceability; a key aerospace requirement that provides transparency and accountability throughout the entire supply chain. -
Controlled and Documented Processes
Each product follows a validated process with documented work instructions, inspection checkpoints, and sign-offs. Nothing leaves our facility without meeting predefined performance and quality criteria. -
Comprehensive Risk and Change Management
We use AS9100-driven methodologies such as Failure Mode and Effects Analysis (FMEA) and Control Plans to anticipate and mitigate potential risks before they impact production or performance. -
Supplier Oversight and Quality Assurance
Every supplier is evaluated, approved, and continuously monitored to ensure they meet our strict quality standards. Our commitment extends beyond our walls, it encompasses the entire ecosystem that supports our products. -
Commitment to Product Safety and Compliance
AS9100 requires clear accountability for product safety, from material selection to packaging and delivery. This ensures every Zippertubing® component performs as intended in the most demanding conditions, from commercial aircraft to defense systems and satellites.
Why AS9100 Certification Matters in Aerospace and Defense
For aerospace engineers and supply chain managers, AS9100 certification is a mark of trust. It ensures that every part, process, and supplier operates under globally recognized quality systems that prioritize performance, consistency, and safety.
By partnering with an AS9100-certified Quality Management System like Zippertubing®, customers gain:
- Assurance of reliable product performance under extreme environmental conditions.
- Confidence in traceability and documentation for every material and assembly.
- Reduced risk of nonconformance or quality escapes.
- Compatibility with aerospace and defense OEM requirements for certification compliance.
Simply put, AS9100 means that Zippertubing® products are built for flight-critical reliability, whether they’re shielding communication cables in orbit or protecting harnesses deep inside an aircraft fuselage.
How AS9100 Shapes Zippertubing® Products
Our AS9100 certification influences every aerospace-related product we manufacture, including:
- EMI/RFI shielding jackets for signal integrity in avionics systems.
- Thermal insulation wraps and sleeves for engine compartments and high-heat zones.
- Abrasion-resistant coverings for complex harness assemblies.
- Lightweight, flexible tubing designed for minimal mass and maximum durability.
Each product is engineered, inspected, and documented to meet the stringent requirements of FAA, DoD, and NASA-aligned standards. Our in-house quality control lab and precision fabrication processes ensure that every Zippertubing® aerospace solution performs reliably, flight after flight.
Beyond Certification: Our Culture of Aerospace Excellence
For Zippertubing®, AS9100 is not a finish line, it’s the framework that drives our culture of continuous improvement.
We invest in advanced testing, precision manufacturing technologies, and employee training to ensure that quality remains consistent from concept to completion. Every audit, corrective action, and customer review feeds into our ongoing mission to refine, improve, and exceed expectations.
Our engineers work hand-in-hand with aerospace partners to tailor materials and constructions for performance-critical applications, ensuring compliance not only with AS9100, but also with the spirit of innovation that defines the aerospace industry.
The Customer Advantage: Working With an AS9100-Certified Quality Management System
When you choose Zippertubing®, you’re choosing more than a supplier, you’re choosing a certified manufacturing partner dedicated to your mission’s success.
That means:
- Streamlined supplier approval with major aerospace OEMs.
- Fully traceable documentation packages.
- Controlled process validation and inspection reports.
- Consistency and accountability across every order.
Our certification gives customers peace of mind that every part leaving our facility is backed by a globally recognized system of quality management and continuous improvement.
Resources
Certificate: View Zippertubing® AS9100 Certificate
Conclusion: AS9100 as a Commitment to Reliability, Safety, and Innovation
Our AS9100 certification is more than a technical achievement, it’s a declaration of purpose. It validates that Zippertubing® operates at the highest levels of precision, reliability, and safety required by the aerospace and defense industries.
Every wrap, shield, and seal we produce reflects our promise to deliver aerospace-grade quality without compromise. Whether your application is in the air, on the ground, or beyond Earth’s atmosphere, you can trust that Zippertubing® quality will always perform at the highest level.
