10/18/18

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DATASHEET

ISO 9001 / IATF 16949

7150 W. Erie St, Chandler, AZ 85226, USA

(855) 289-1874

sales@zippertubing.com

www.zippertubing.com

Zipper-Mesh (ALHTG-65)

Drawing No. ZT11-07-008

 product image

A Custom Engineered Solution Proven to be one of the Most Protective Thermal-and EMI-shielded Jackets Available

The perfect protection on critical components in a demanding environment sites is Zippertubing’s Zipper-Mesh™ (ALHTG-65). Zipper-Mesh™ (ALHTG-65) is one of the most protective thermal-and EMI-shielded jackets that is currently available. This product is a prime example of an all-inclusive, composite, protective jacketing system. It combines one of our highest-performing thermal barrier materials, ALHTG-65, with our most rugged and flexible EMI-shielding mesh, SHX4.

If heat is a concern, then you’ll love to see the temperature ratings of our ALHTG-65 thermal-protective material. The material is high-temperature glass, fiber-jacketing that has an operating temperature of 1,022°F, and will withstand short-term exposures as high as 1,380°F.

These two materials are sewn together using a Kevlar-covered, stainless-steel thread and is closed using a high-temperature zipper that creates a robust covering that is easy to access whenever necessary. This particular jacket can be custom engineered to fit around electrical connectors measuring virtually any diameter. The jacketing also features two sets of 15 AWG braided grounding straps with affixed wire terminals to ensure a reliable, low-impedance connection from end to end.

This flexible, thermal-protective, EMI-shielded, all-in-one jacket will satisfy most heat and EMI issues. Need a custom solution for your particular EMI or thermal issue? Call The Zippertubing Company today, we have a team of engineers ready to solve just about any problem you may have.

Product Specifications

RoHS
Compliant
Minimum Operating Temperature
-32 ° F (-36 ° C )
Maximum Operating Temperature
399 ° F (204 ° C )

Available Attributes
Please call us at (855) 289-1874 for any custom needs. We have a solution for you!

Shape of Installation
Round
Choose Your Cable Diameter
2.5" 3.25"
Unit Length
102" roll 38" roll 48" roll 51" roll 58" roll 72" roll
Exterior Material
ALHTG-65
Shielding
SHX-4 (SnCuFe)
Ground
15 AWG Braided Ground Straps
Zipper Style
5mm Hi-Temp Brass Toothed Zipper

Material Specifications

ALHTG-65

Temperature Range
0° to 650°C (-32° to 1,202°F)
RoHS
Compliant
Material Thickness
0.065"
Tensile Strength
10.16/in. (warp) / 8.64/cm (fill)
Flame Retardant
FED-STD-191 Method 5903
Shelf-Life
60 months
Tear Strength
627 lbs/in. (warp) / 571 lbs.in (fill)

SHX-4 (SnCuFe)

Tensile Strength
110,000 psi
Material Thickness
0.030"
Shielding Effectiveness
Good
Abrasion Resistance
Good
RoHS
Compliant
Ratings
ASTM B-452, Grade 40HS; ASTM B-520, Class T40HS
Surface Resistivity
1.159 MIN, 1.225 MAX @68 F (ohm/ft)
Shelf-Life
60 months
Temperature Range
-55° to 204°C (-67° to 399.2°F)

15 AWG Braided Ground Straps

Construction
24 Carrier / 120 Ends
Current Capacity
25 AMPS
Gage
15 AWG
Flat Thickness
0.020"
Flat Width
0.188" +/- 10%
Flat Thickness Variance
+/- 0.002"
CMA (nom.)
3,000

Toothed Zipper (Hi Temp Brass)

Configuration
Fixed (w/ Pin & Box & Stops)
Tape
Hi-Temp. Aramid or Nomex@reg, 9/16" or 3/4" wide
Break Strength
50-90 lbs. l/in (varies with size)
Slider
Single, Brass, Locking
Tooth
Metallic Brass tooth
Tooth Size
5mm
Stops
Metal
Color
Brass with black tape (black oxide teeth optional) w/ 5mm tooth only.
Temperature Range
Up to 500°F Continuous
Shielding Effectiveness

Specifications subject to change without notice. All statements and technical information contained herein are based on tests we believe to be reliable, but the accuracy or completeness is not guaranteed under all circumstances. Before using Zippertubing® products, the user shall determine suitabilituriy for the intended use, and user assumes all responsibility for improper selection. Published attenuation values of Zippertubing® shielding have been verified by laboratory testing of the respective shielding materials. Actual installed attenuation values may differ due to installation techniques and final assembly operation parameters which are beyond the control of Zippertubing®. Actual attenuation values can only be determined by the end user testing the completed assembly. U.S. and International Patents and patents pending. © 2018 The Zippertubing® Company, Chandler, Arizona.