ISO 9001 / IATF 16949

7150 W. Erie St, Chandler, AZ 85226, USA

(855) 289-1874



 product image

Insuflect® (650)

Drawing No. ZT07-08-009

Aluminized Fiberglass with Fiber Mat and Woven Silica Cloth Inner Jackets, Up to 650°C

Insuflect® is a composite heat-shielding product developed to be installed directly onto Diesel exhaust systems as part of the new “Clean Diesel Technology.” Insuflect® holds the heat within the system while Urea is injected to an exhaust reaction chamber resulting in an environmentally clean-burning Diesel engine.

Insuflect® can also be used to protect sensitive components that may be located in close proximity to high-temperature exhaust systems. This product is specifically designed for operational continuous temperatures up to 1,202°F (650°C) temperature range.

The material layers of Insuflect® are joined using Kevlar/Stainless Steel thread. This product is to be wrapped around a heat source and closes using Stainless Steel snap buttons.

Zippertubing is a leading manufacturer of thermal protection sleeves and jackets that provide a heat barrier designed to protect wiring, hoses, pipes or a variety of other components from radiant heat sources. We have the ability to produce custom shapes using a variety of heat-reflective materials.

  • Ideal for Commercial and Military Vehicles
  • Made in the USA
  • Custom Sizes and Shapes

Product Specifications

Composition Aluminized Fiberglass / Silica Glass (3 Layer Composite)
Flame Retardant Non-Flammable
Shelf Life 60 months
Material Thickness 0.625"
Minimum Operating Temperature -40 ° F (-40 ° C )
Maximum Operating Temperature 1202 ° F (650 ° C )

Available Attributes
Please call us at (855) 289-1874 for any custom needs. We have a solution for you!

Shape of Installation Round
Choose Your Cable Diameter 2" 2.5" 3.0" 3.5" 4.0" 4.5" 5.0"
Exterior Material SAM-1000
Closure Stainless Steel Snaps
Inner Jacket Woven Silica Cloth
Thread Type Stainless Steel Reinforced Kevlar Thread

Material Specifications


Ratings SAE J2302
Material Thickness Variance -0.003" to +0.005"
Tear Strength >650/>600 N/cm (warp) | >550/>400 N/cm (fill)
Temperature Range -50° to 240°C (-58° to 464°F)
Abrasion Resistance Good
Configuration Aluminized Silicone-Coated Woven Fiberglass
Shelf-Life 60 months
Flame Retardant Self-Extinguishing
Material Thickness 0.033"
RoHS Compliant

Stainless Steel Snaps

RoHS Compliant
Shelf-Life 60 months


Temperature Range 700°C (1292°F) Intermittent Spikes
Flammability Not Flammable
Construction Plain Weave
Temperature Range 650°C (1202°F) Continuous
Material Thickness Variance +/- 0.0032"
Material Thickness 0.032"

Sewn (Stainless Steel Reinforced Kevlar Thread)

Diameter 0.011"
Coating Agent Teflon
Tensile Strength 20.5 lbs min.
Color Natural, Yellow
Temperature Range -240° to 898°C (-400° to 1650°F)
Tensile Strength 20.5 lbs min.
Finish Silicon Lubricated
Fiber Kevlar
Twist Direction "Z"

Specifications subject to change without notice. All statements and technical information contained herein are based on tests we believe to be reliable, but the accuracy or completeness is not guaranteed under all circumstances. Before using Zippertubing® products, the user shall determine suitabilituriy for the intended use, and user assumes all responsibility for improper selection. Published attenuation values of Zippertubing® shielding have been verified by laboratory testing of the respective shielding materials. Actual installed attenuation values may differ due to installation techniques and final assembly operation parameters which are beyond the control of Zippertubing®. Actual attenuation values can only be determined by the end user testing the completed assembly. U.S. and International Patents and patents pending. © 2018 The Zippertubing® Company, Chandler, Arizona.