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Insuflect® (650) is a customizable composite heat shielding solution engineered for direct installation onto diesel exhaust systems as a part of the new Clean Diesel Technology. Insuflect® (650) holds heat within the system while urea is injected to an exhaust reaction chamber, resulting in an environmentally clean burning diesel engine. Insuflect® (650) also protects sensitive components located in close proximity to high temperature engines or exhaust systems.
Insuflect® (650) combines many different fiberglass materials to provide a shield from extremely high temperatures. The outer jacketing is the SAM-1000 heat shielding material, which is a fiberglass cloth coated with silicone on one side and a reflective aluminum on the other. The jacketing is non-flammable and offers better abrasion resistance. This heat shielding material is durable for applications that are in rugged environments or are exposed to harsh conditions. The inner jacket is a woven fiberglass fabric coated with a proprietary coating that acts as an exceptional thermal barrier. The layer between both is a fiberglass mat that is made of 100% E-glass fibers put into web form and mechanically needled together without chemical binders. This high temperature mat meets MIL-I-16411 Type II and Coast Guard specification for Incombustible Materials #164.009 and MIL-I-24244.
The jacketing materials are sewn together using a Kevlar thread that has a stainless-steel core. This thread can handle extremely high temperatures and last through rugged conditions. The closure system of Insuflect® (650) utilizes stainless-steel snap buttons that offer a quick installation and easy access to components as needed.
Insuflect® (650) is offered for diameters ranging from 1.5” to 6”, with custom shapes and sizes available upon request. The operational temperature range is -40°F to 1,202°F (-40°C to 650°C).
| Composition | Aluminized Fiberglass / Silica Glass (3 Layer Composite) |
|---|---|
| Flame Retardant | Non-Flammable |
| Shelf Life | 60 months |
| Material Thickness | 0.625" |
| Minimum Operating Temperature | -40 ° F (-40 ° C ) |
| Maximum Operating Temperature | 1202 ° F (650 ° C ) |
Please contact us for custom needs. We have a solution for you!
| Shape of Installation |
Round |
|---|---|
| Exterior Material |
SAM-1000 |
| Closure |
Stainless Steel Snaps |
| Cable Diameter |
10.0" 11.0" 1.5" (1 1/2) 15.0" 2.0" 2.5" 3.0" 3.5" 4.0" 4.5" 5.0" 6.0" |
| Inner Jacket |
Woven Silica Cloth |
| Primary Thread Type |
Stainless Steel Reinforced Kevlar Thread |
| Chemical Resistance | Good |
|---|---|
| Flammability | Self-extinguishing |
| Configuration | Aluminized Silicone-Coated Woven Fiberglass |
| Tear Strength | >650/>600 N/cm (warp) | >550/>400 N/cm (fill) |
| Ratings | SAE J2302 |
| Material Thickness Variance | -0.003" to +0.005" |
| RoHS | Compliant |
| Shelf Life | 60 months |
| Material Thickness | 0.033" |
| Minimum Operating Temperature | -58 ° F (-50 ° C ) |
| Maximum Operating Temperature | 464 ° F (240 ° C ) |
| Flexibility | Better |
| Finish | Silicon Lubricated |
|---|---|
| Temperature Range | -240° to 898°C (-400° to 1650°F) |
| Diameter | 0.011" |
| Coating Agent | Teflon |
| Fiber | Kevlar |
| Twist Direction | "Z" |
| Color | Natural, Yellow |
| Tensile Strength | 20.5 lbs min. |
| RoHS | Compliant |
|---|---|
| Shelf Life | 60 months |
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