Zip-Shield® (PFR) Cable Bundling with EMI Shielding

A highly flexible, wrap-around PFR jacket with a sewn-in EMI-shielding cloth, mesh or foil and pressure track closure.

Drawing Number(s): ZT97-17-170, ZT15-17-005

Zip-Shield® (PFR) Cable Bundling with EMI Shielding
RoHS Military Grade

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Selected Part Number:ZT97-17-170-0.375-B-B
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Overview

Zip-Shield® (PFR) Cable Bundling with EMI Shielding
  • PFR jacketing offers resistance to abrasion and most fluids
  • Pressure track closure system for a secure seal
  • EMI-shielding cloth is lightweight and corrosion resistant

Zip-Shield® (PFR) is an EMI-shielding solution consisting of a wrap-around PFR jacket with a sewn-in EMI-shielding cloth, mesh or foil and a pressure track. The highly flexible PFR-18 material is flame retardant and military grade as well as resistant to abrasion and most fluids. The jacketing is also non-PVC, which makes it a good choice for many nuclear, aerospace and military applications where PVC materials are not permitted. The 3250 EMI shielding cloth offers protection from EMI, RFI and EMF, so you can be confident that your components will not be compromised by these damaging interferences.

Zip-Shield® (PFR) is typically paired with Z-Track. The pressure track system will be easy to seal and offer a long-lasting closure, and if re-entry is required, you can easily break out components. The Z-Track is a versatile, medium-duty pressure track closure with an arrowhead-and-channel interlock system. The Z-Track can be sealed with our ZTZ-SP plier tool.

FREQUENTLY ASKED QUESTIONS

Q:  What is the difference between the track closure styles?

A:  Each interlocking track profile has unique benefits and trade-offs.  To learn about them you can review our Track Comparison.

Q:  How do I close the jacketing?

A:  Some tracks can be closed by hand, but we also offer closure tools to assist with installation.  For more information on closing the specific tracks you can view our helpful videos or installation guides:

Q:  Can I cut the tubing?

A:  Yes.  Standard scissors are suitable for cutting through most Zip-On jackets and tracks.

Q:  What lengths of material are available?

A:  Typical spool lengths for most sizes are 100 feet, but will depend on total order footage.  Custom lengths can be provided, just make sure to ask when ordering or include details on the PO for the lengths required.

Q:  Will the track keep out water and is it water-tight?

A:  Our different track closures are rated between IP54 and IP55. This means they are not water tight but will provide significant protection against moisture and fluid ingress. 
Some users will apply tape or a sealant to the track, after closing, to provide additional protection. 

Q:  What diameter of jacketing do I need?  Is it recommended to oversize?

A:  We will often suggest oversizing the sleeve diameter by 1/8” to allow for ease of install
when using a closure tool.  If the application requires significant bending or flexing we will suggest even more extra room.  For assistance with sizing you can also contact one of our design engineers.

Q:  What is the minimum bend radius of the tubing?

A:  There is no minimum bend radius for our Zip-On products. The flexible jacketing material allows for extreme amounts of bending and flexing.  The bend radius of the installed tubing is typically dictated by the harness it is covering.

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Specifications

Overall Performance

  • Diameter: 0.375" (3/8)
  • Closure: Z-Track (PFR)
  • Material: PFR-18
  • Maximum Operating Temperature: 194°F
  • Minimum Operating Temperature: -36°F
  • RoHS: RoHS-10
  • Shielding: Z-3250
  • Shielding Material: Nickel Plated Copper

PFR-18

  • Mil-Spec: Mil-C-27072; Mil-C-13777; Mil-I-3930/21
  • Copper Corrosion: Mil-C-27072 & 13777
  • Dielectric Constant: 5.0 - 6.0
  • Dielectric Strength: 900 volts/mil
  • Elongation: 650%
  • Flame Retardant: UL 94 V-0
  • Fungus Resistance: Mil-Std-810, Method 508.3
  • Color: Black
  • Thickness: 0.018"
  • Material: Polyurethane Film
  • Maximum Operating Temperature: 225°F
  • Minimum Operating Temperature: -67°F
  • RoHS: RoHS-10
  • Shelf Life: 60 Months
  • Tensile Strength: 4,000 psi.
  • Ozone Resistance: No Cracks

Z-Track (PFR)

    Z-3250

      Z-7200

        SHX-4 (SnCuFe)

          SHX-4 (S/S)

            SH1 (Foil Shielding)

              Nylon Thread

                15 AWG Braided Ground Straps

                  Specifications subject to change without notice. All statements and technical information contained herein are based on tests we believe to be reliable, but the accuracy or completeness is not guaranteed under all circumstances. Before using Zippertubing® products, the user shall determine suitability for the intended use, and user assumes all responsibility for improper selection. Published attenuation values of Zippertubing® shielding have been verified by laboratory testing of the respective shielding materials. Actual installed attenuation values may differ due to installation techniques and final assembly operation parameters which are beyond the control of Zippertubing®. Actual attenuation values can only be determined by the end user testing the completed assembly. U.S. and International Patents and patents pending. © The Zippertubing® Company, Chandler, Arizona.

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                  NAME SHRINK-N-SHIELD® (2:1) EMI SHIELDED HEAT SHRINK TUBING FLEX-SHIELD (HP) BRAIDED EMI SHIELDING SLEEVE SHRINK-N-SHIELD® (3:1) EMI SHIELDED HEAT SHRINK TUBING
                  DESCRIPTION Shrink-N-Shield® (2:1) is a MIL-SPEC, heat-shrink tubing with a 2:1 shrink ratio that provides exceptional shielding from EMI, RFI and EMF. A braided, expandable EMI, RFI and EMF shielding sleeve that is lightweight and flexible—an ideal solution for the aerospace industry. A heat-shrink tubing that provides exceptional shielding from EMI, RFI and EMF.
                  Closure
                  RoHS RoHS-10 RoHS-10 RoHS-10
                  Abrasion Resistance Best Best
                  Installation Type Pull-Through Pull-Through Pull-Through
                  Purpose EMI Shielding Sleeve Small Diameters
                  Min Temperature Extreme Moderate Extreme
                  Minimum Operating Temperature -40°F -40°F -67°F
                  Max Temperature Moderate Moderate Moderate
                  Maximum Operating Temperature 275°F 302°F 275°F
                  Flexibility
                  View View View

                  Guides

                  Zip-Shield® (PFR) Cable Bundling with EMI Shielding

                  A highly flexible, wrap-around PFR jacket with a sewn-in EMI-shielding cloth, mesh or foil and pressure track closure.

                  Drawing Number(s): ZT97-17-170, ZT15-17-005

                  Selected Part Number: ZT97-17-170-0.375-B-B

                • PFR jacketing offers resistance to abrasion and most fluids
                • Pressure track closure system for a secure seal
                • EMI-shielding cloth is lightweight and corrosion resistant
                • Features

                • Inner overlap of EMI-shielding cloth provides 360-degree protection of components
                • Heat-sealed pressure track for a strong bond
                • For diameters ranging from 0.375” to 4”, with custom sizes available upon request
                • Benefits

                • Secure pressure track seal with ability to re-enter as needed
                • EMI shielding for protection against EMI, RFI and EMF
                • PFR-18 jacketing resists abrasion and most fluids
                • Zip-Shield® (PFR) Cable Bundling with EMI Shielding

                  Specifications subject to change without notice. All statements and technical information contained herein are based on tests we believe to be reliable, but the accuracy or completeness is not guaranteed under all circumstances. Before using Zippertubing® products, the user shall determine suitability for the intended use, and user assumes all responsibility for improper selection. Published attenuation values of Zippertubing® shielding have been verified by laboratory testing of the respective shielding materials. Actual installed attenuation values may differ due to installation techniques and final assembly operation parameters which are beyond the control of Zippertubing®. Actual attenuation values can only be determined by the end user testing the completed assembly. U.S. and International Patents and patents pending. © The Zippertubing® Company, Chandler, Arizona.

                  SHIELDING EFFECTIVENESS - Z-3250, Z-7200, SHX-4 (SnCuFe), SHX-4 (S/S), SH1 (Foil Shielding)

                  ATTENUATION DATA WAS OBTAINED USING MIL-DTL-83528H (MODIFIED). TESTING WAS PERFORMED BY ACCREDITED, THIRD-PARTY EMI LABORATORIES.

                  Zip-Shield® (PFR) Cable Bundling with EMI Shielding

                  MATERIAL SPECIFICATIONS

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